Superlattice Source/Drain Structure for Dopant Diffusion Control

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Solution Overview

Problem

Existing semiconductor devices face challenges in enhancing charge carrier mobility and reducing dopant diffusion, which affects device performance and efficiency.

Innovation Solution

The implementation of a semiconductor superlattice structure with alternating semiconductor and non-semiconductor monolayers, forming a barrier to dopant diffusion and improving the quality of semiconductor-insulator interfaces, thereby enhancing charge carrier mobility and providing piezoelectric, pyroelectric, and ferroelectric properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional semiconductor structures are used, then manufacturing is simpler, but charge carrier mobility is lower due to scattering effects and dopant diffusion

Engineering Contradiction:
Improvecharge carrier mobilityVSAvoidsuperlattice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The source/drain region is segmented into multiple alternating monolayers of semiconductor material (e.g., Si, Ge) and non-semiconductor material (e.g., SiO2, HfO2), creating a superlattice structure. This segmentation reduces dopant diffusion by confining dopants within specific monolayers and reduces scattering effects through improved interface quality, thereby enhancing charge carrier mobility despite the increased structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The superlattice structure employs composite materials by combining semiconductor monolayers (providing charge transport pathways) with non-semiconductor monolayers (providing barrier properties). This composite approach creates a material system that simultaneously achieves low dopant diffusion and high charge carrier mobility, resolving the contradiction between reliability improvement and structural complexity.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If dopant diffusion is not restricted, then manufacturing process is simpler, but device performance degrades due to dopant spreading

Engineering Contradiction:
Improvedopant concentration controlVSAvoidprocessing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The superlattice structure is formed preliminarily before dopant introduction, creating a pre-configured barrier architecture that confines dopants to specific regions. This preliminary action of building the alternating monolayer structure enables precise dopant concentration control during subsequent doping processes, as dopants are naturally confined within the semiconductor monolayers by the non-semiconductor barriers.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The non-semiconductor monolayers act as intermediary barrier layers between dopant source and the semiconductor channel region. These intermediary layers prevent unwanted dopant diffusion while allowing controlled dopant introduction into the semiconductor monolayers, thereby improving manufacturing precision without excessive processing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The superlattice structure enhances charge carrier mobility by reducing scattering effects and dopant diffusion, improving device performance and efficiency, while also providing beneficial electrical properties for various semiconductor devices.

Implementation Method 1

U.S. Pat. No. 5,357,119 to Wang et al. discloses a Si-Ge short period superlattice with higher mobility achieved by reducing alloy scattering in the superlattice

Methodology Applied
Scientific EffectAlloy scattering reduction: Scattering

Implementation Method 2

forming a first superlattice laterally adjacent the stack on a first side thereof and extending from the substrate to an upper surface of the stack to define a first source/drain region. The first superlattice may include a plurality of stacked groups of layers, with each group of layers comprising a plurality of stacked base semiconductor monolayers defining a base semiconductor portion, and at least one non-semiconductor monolayer constrained within a crystal lattice of adjacent base semiconductor portions

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS20250248090A1Method for making semiconductor device including superlattice source/drain
Publication Date: 2025.07.31 ATOMERA INC
  • US20250248090A1 patent drawing
  • US20250248090A1 patent drawing
  • US20250248090A1 patent drawing

AI summary

A method for making a semiconductor device may include forming a stack of alternating gate and nanostructure layers above a substrate, and forming a first superlattice laterally adjacent the stack on a first side thereof and extending from the substrate to an upper surface of the stack to define a first source/drain region. The first superlattice may include a plurality of stacked groups of layers, with each group of layers including stacked base semiconductor monolayers defining a base semiconductor portion, and at least one non-semiconductor monolayer constrained within a crystal lattice of adjacent base semiconductor portions. The non-semiconductor monolayers of the first superlattice may be arranged along growth rings extending outwardly from respective adjacent nanostructure layer portions.