Superparamagnetic Adsorbents for Oil Removal

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Solution Overview

Problem

Current methods for removing oil stains from water are inefficient and environmentally harmful, as they often rely on non-biodegradable materials that cannot be easily reused or regenerated, posing a risk of secondary pollution.

Innovation Solution

The synthesis of superparamagnetic adsorptive nanomaterials with an iron oxide spinel crystal structure and a functional organic coating using tetra-alkoxide and tri-alkoxide precursors, allowing for effective adsorption of oil stains and their subsequent removal using an external magnetic field, with a capacity to adsorb 2.0 to 4.0 g of oil per gram of adsorbent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional cleaning methods (aerogels, dispersants, membranes, filters) are used to remove oil spills, then oil adsorption capacity is achieved, but recovery and reuse become difficult and secondary pollution risk increases

Engineering Contradiction:
Improveoil adsorption capacityVSAvoidrecovery and reuse difficulty
Core Design Contradiction:
Quantity of substanceVSEase of repair

Solution Approach 1:

The patent replaces mechanical filtration and physical separation methods with magnetic field-based separation. Superparamagnetic iron oxide nanoparticles functionalized with oleophilic groups adsorb oil from water, and the magnetic field enables easy recovery and reuse of the nanoparticles, eliminating the difficulty of recovery associated with conventional methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention creates a composite material system combining superparamagnetic iron oxide core with oleophilic functional coating. This composite structure provides both high oil adsorption capacity through the oleophilic surface and easy magnetic separability through the superparamagnetic core, simultaneously addressing both requirements.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If non-biodegradable adsorbent materials (silicon dioxide, titanium dioxide, zinc oxide, aluminum oxide) are used, then oil adsorption is achieved, but regeneration and reuse become difficult causing secondary pollution

Engineering Contradiction:
Improveoil adsorption capacityVSAvoidsecondary pollution risk
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent implements a recovery and regeneration system where superparamagnetic nanoparticles are discarded into the water-oil mixture for adsorption, then recovered using magnetic fields, and regenerated for repeated use. This eliminates the need to discard non-biodegradable materials and prevents secondary pollution from waste adsorbents.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The invention changes the magnetic parameter of the adsorbent material by using superparamagnetic iron oxide nanoparticles. This parameter change enables the material to respond to external magnetic fields for easy recovery and regeneration, transforming the material from a single-use non-biodegradable adsorbent to a reusable sustainable solution.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If surface-functionalized superparamagnetic nanomaterials are synthesized with complex coating processes, then adsorption properties are improved, but manufacturing complexity increases

Engineering Contradiction:
Improveadsorption selectivity and capacityVSAvoidsurface functionalization process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by functionalizing only the surface of the superparamagnetic iron oxide nanoparticles with oleophilic groups, while maintaining the simple bulk magnetic core structure. This localized functionalization provides high adsorption selectivity for oil without requiring complex modification of the entire material structure, thus balancing performance with manufacturing simplicity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient, cost-effective, and environmentally friendly oil spill remediation by enhancing the rate of oil removal from water and stabilizing the surface of nanoparticles, while allowing for regeneration and reuse of the adsorbent, thus reducing environmental impact.

Implementation Method 1

superparamagnetic nanoparticles that respond to an external magnetic field, but do not permanently become magnetic themselves

Methodology Applied
Scientific EffectSuperparamagnetism: Superparamagnetism

Implementation Method 2

Magnetic properties of nanoparticles would allow the removal of nanoparticles, after the adsorption of oils from the solution, with the aid of an external magnetic field

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 3

functional organic coating based on alkoxide precursors... with the purpose of forming a homogeneous siloxane coating obtaining specific physico-chemical properties... and the effective and selective removal of oil stains from water

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 4

hydrophilicity/hydrophobicity (oleophilicity/oleophobicity)... capacity adsorption in the range (2.0 to 4.0) g of oil/g of adsorbent

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Implementation Method 5

surface-functionalized superparamagnetic nanomaterials with alkoxide precursors are being developed by conventional sol-gel method using hydrolysis and polycondensation of alkoxysilanes in an alcoholic medium in the the presence of a alkaline catalyst, with the purpose of forming a homogeneous siloxane coating

Methodology Applied
Scientific EffectSol-gel process:

Implementation Method 6

conventional sol-gel method using hydrolysis and polycondensation of alkoxysilanes

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 7

conventional sol-gel method using hydrolysis and polycondensation of alkoxysilanes

Methodology Applied
Scientific EffectPolycondensation:

Data Source

PatentEP3257577B1Preparation process of functionalized superparamagnetic adsorbents with trimethoxy (1h, 1h, 2h, 2h-nonafluorohexyl)silane (nfhtms) as precursor
Publication Date: 2020.05.06 UNIVERZA V MARIBORU FAKULTETA ZA STROJNISTVO
  • EP3257577B1 patent drawingFigure 1~2
  • EP3257577B1 patent drawingFigure 3
  • EP3257577B1 patent drawing

AI summary

The present invention belongs to the field of procedures for the removal of oily stains from the water, more precisely to the field of preparation procedures of superparamagnetic adsorptive nanomaterials based on iron oxide nanoparticles. Preparation process of functionalized superparamagnetic adsorbents with trimethoxy (1H, 1H, 2H, 2H-nonafluoroheksyl)silane (NFHTMS) as precursor allows preparation of adsorbents which enable adsorption of oil stains with a capacity in the range 2.0 to 4.0 g of oil/g of adsorbent, and nanostructured core based on iron oxide nanoparticles CoFe2O4 with spinel crystal structure, enabling responsiveness and maneuverability of nanostructures under the influence of an external magnetic field and further, via the functionality of the surface, adsorption and removing of oil stains, recovery and re-use.