Supersonic Nozzle Plug Body for Sonic Boom Reduction

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Solution Overview

Problem

Conventional supersonic jet engine designs produce strong sonic booms due to spillage, cowl shock, and misalignment between the exhaust plume and free stream, which are difficult to attenuate using existing low sonic-boom design techniques.

Innovation Solution

The design includes a lengthened center body with an extended protruding portion to pre-spill excess air and a lengthened plug body with an isentropic compression surface to align the exhaust plume with the free stream, reducing spillage and shock formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a conventional inlet design is used, then the propulsion system can operate at supersonic speeds, but spillage occurs through the terminal shock which strengthens the sonic boom

Engineering Contradiction:
Improvesupersonic flight speedVSAvoidsonic boom strength
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The inlet is designed with a streamlined shape that pre-spills excess flow before it reaches the terminal shock location. This preliminary action of flow redirection prevents the formation of a strong terminal shock, thereby reducing sonic boom strength while maintaining supersonic flight capability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The inlet geometry is optimized with specific angle parameters (such as 15-degree angles for the inlet lips) and streamlined contours that control the flow field characteristics. These parameter changes enable the inlet to manage spillage more effectively, reducing the strength of compression shocks and associated sonic booms

Inventive Principle:
Principle #35Parameter changes

2Power

If the exhaust jet plume is misaligned with the nacelle cowling, then the propulsion system can generate thrust, but strong compression shock and expansion-reshock features are generated along the shear surface

Engineering Contradiction:
Improvethrust generationVSAvoidacoustic field disturbance
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The nozzle exit area is specifically designed with a rounded contour and optimized geometry to match the local flow conditions. This local quality enhancement at the nozzle exit ensures proper flow alignment with the nacelle cowling, eliminating misalignment-induced shocks and reducing acoustic disturbances while maintaining thrust generation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The nozzle exit features a rounded, curved contour rather than a sharp edge, which smooths the flow transition and eliminates flow-angle mismatch with the nacelle cowling. This curvature design prevents the formation of strong compression shocks and expansion-reshock features along the shear surface

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of manufacture

If the cowling surface is angled in the stream-wise direction, then the nacelle can be fitted around engine protuberances, but blockage features are created that generate compression shocks

Engineering Contradiction:
Improvenacelle fitting around protuberancesVSAvoidcompression shock generation
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The cowling surface is designed with streamlined, curved contours rather than sharp angles. This curvature eliminates blockage features that would otherwise generate compression shocks, while still allowing the nacelle to be fitted around engine protuberances such as gearboxes

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The cowling geometry is pre-shaped to accommodate engine protuberances without creating adverse flow features. The streamlined design anticipates and prevents the formation of compression shocks by smoothly guiding the supersonic flow around the nacelle and engine components

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly diminishes the strength of cowl shocks and eliminates misalignment-induced shocks, resulting in a reduced sonic boom and decreased drag for supersonic jet engines.

Implementation Method 1

a lengthened plug body with an isentropic compression surface to align the exhaust plume with the free stream

Methodology Applied
Scientific EffectIsentropic compression:

Implementation Method 2

Spillage is an inlet characteristic that contributes strongly to sonic boom strength. Spillage is excess flow that is unusable by the propulsion system and naturally diverted (spilled) around the sides of the intake through the inlet compression field

Methodology Applied
Scientific EffectSpillage:

Implementation Method 3

Acoustic disturbances produced at supersonic flight speed by a propulsion system's nacelle cowling surface, along with those from the aerodynamic boundary surfaces of the inlet's captured stream tube and the jet plume exhaust from the nozzle, all influence the perceived loudness of an aircraft's sonic boom

Methodology Applied
Scientific EffectShock wave: Shock Wave

Data Source

PatentUSRE47304E1Nozzle arrangement and method of making the same
Publication Date: 2019.03.19 GULFSTREAM AEROSPACE CORP
  • USRE47304E1 patent drawing
  • USRE47304E1 patent drawing
  • USRE47304E1 patent drawing

AI summary

A nozzle arrangement is disclosed herein for use with a supersonic jet engine that is configured to produce a plume of exhaust gases. The nozzle arrangement includes, but is not limited to, a nozzle having a trailing edge and a plug body partially positioned within the nozzle. The plug body has an expansion surface and a compression surface downstream of the expansion surface. A protruding portion of the plug body extends downstream of the trailing edge for a length greater than a conventional plug body length. The plug body is configured to shape the exhaust gases to flow substantially parallel to a free stream of air flowing off of the trailing edge of the nozzle and to cause the plume of exhaust gases to isentropically turn the free stream of air to move in a direction parallel to a longitudinal axis of the plug body.