Supplemental Device Activation Mechanism for Medicament Delivery

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Solution Overview

Problem

Existing medicament delivery devices face challenges in automatically activating communication systems before the sterility barrier is breached, leading to potential issues with power management and user compliance, as well as difficulties in modifying existing designs to incorporate wireless communication systems without triggering regulatory problems or causing premature battery drain.

Innovation Solution

A supplemental device with an integrated activation mechanism that powers up before the sterility barrier is breached, using a battery initially disconnected and activated by the removal sequence of the protective cap, allowing communication with external devices without modifying the existing device design, and utilizing a switch or insulating material to maintain the battery in a disconnected state until the cap is removed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the communication system is continuously powered, then data transmission capability is maintained, but battery lifetime is reduced

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidbattery lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The power supply is activated periodically based on detected events rather than continuously. The controller activates the power supply only when specific events are detected (e.g., protective cap removal, needle insertion, medicament delivery completion), allowing the communication system to transmit data at critical moments while conserving battery power during idle periods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses the medicament delivery device's own operational events (cap removal, needle insertion, delivery completion) to trigger communication activations. These inherent device operations serve as the activation mechanism, eliminating the need for separate user actions or continuous power consumption while ensuring data is transmitted when most relevant.

Inventive Principle:
Principle #25Self-service

2Extent of automation

If the protective cap removal sequence is used to activate the supplemental device, then automatic activation is achieved, but the sterility barrier may be compromised

Engineering Contradiction:
Improveactivation automationVSAvoidsterility compromise
Core Design Contradiction:
Extent of automationVSObject-affected harmful factors

Solution Approach 1:

The protective cap is designed to allow a limited, controlled movement sequence that is sufficient to activate the supplemental device but insufficient to remove the needle shield or breach the sterility barrier. The cap can be partially removed along the longitudinal axis to trigger activation, while the needle shield remains in place to maintain sterility, requiring a separate, more substantial removal action for complete cap removal.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The protective cap and needle shield are separated into distinct functional components. The cap's partial removal motion is decoupled from needle shield removal, allowing the cap to move independently for activation purposes while the needle shield stays fixed to protect the needle. This segmentation enables independent control of activation and sterility protection functions.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If existing device design is modified to incorporate wireless communication, then functionality is improved, but regulatory approval becomes difficult

Engineering Contradiction:
Improvewireless communication functionalityVSAvoidregulatory approval
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The wireless communication system is extracted as a separate, attachable supplemental device rather than being integrated into the core medicament delivery device. This allows the communication functionality to be added without modifying the original device design, preserving regulatory approval while enabling wireless data transmission capabilities through an external attachment.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20230241326A1Activation and detection system for a supplemental device attached to a medicament delivery device
Publication Date: 2023.08.03 SHL MEDICAL AG
  • US20230241326A1 patent drawing
  • US20230241326A1 patent drawing
  • US20230241326A1 patent drawing

AI summary

The present disclosure relates to an activation system for a supplemental device that is attached to an existing design of a medicament delivery device, where a movement applied on the protective cap or other covering of the medicament delivery device triggers the activation mechanism for re-establishing electrical contacts to close a circuit between a battery module and a power source, thus activating the battery module. The activation mechanism is configured to not intervene with the sterility of the dose delivery outlet. Thus, the supplemental device can be activated at any time before removal of the protective cap or other covering. The supplemental device can further have a transmitter for communicating information about the use of the medicament delivery device to an external device, such as a smart device. Memory storage elements can also be included having unique identification data. The present disclosure also relates to a medicament delivery device having the supplemental device attached.