Supply Chain Network Creation Using Bill of Materials Filtering

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Solution Overview

Problem

Existing technologies struggle to accurately create supply chain networks for specific target items, often including unrelated companies due to limitations in understanding industrial classifications and transaction histories.

Innovation Solution

A supply chain network creation apparatus and method that utilizes a bill of materials creation unit and a supply chain network creation unit to extract companies further upstream in the supply chain, based on transaction history and item classification, thereby excluding unrelated companies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional supply chain network creation methods using industrial classification are used, then the supply chain network can be constructed with basic company connections, but unrelated companies are included due to insufficient precision in narrowing down companies related to specific target items

Engineering Contradiction:
Improveprecision of company identificationVSAvoidcomplexity of supply chain network
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the supply chain network creation process into multiple hierarchical stages: first creating a preliminary network based on broad industrial classifications, then progressively refining it by dividing into more specific classifications and applying bill of materials analysis. This segmentation allows the system to manage complexity while progressively improving precision in identifying companies truly related to the target item.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary actions by first constructing a supply chain network using broad industrial classifications before refining it. The bill of materials is created in advance to establish component relationships, which then serves as a basis for filtering and narrowing down companies. This preliminary structuring enables subsequent precision improvements without starting from scratch.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If broad industrial classifications are used to create supply chain networks, then more companies are included in the network, but the accuracy of identifying companies truly related to the target item decreases

Engineering Contradiction:
Improveaccuracy of company relevance identificationVSAvoidnumber of companies in supply chain network
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent applies a dynamic, multi-stage filtering approach where the supply chain network is progressively refined through multiple passes. Companies are dynamically added and removed based on their relevance to the target item, with each stage applying stricter criteria. This dynamic process transitions from a broad initial network to a precisely filtered final network, adapting the company count to actual relevance requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent initially creates an excessive supply chain network that includes more companies than strictly necessary, using broad industrial classifications. This intentional over-inclusion allows subsequent filtering stages to remove irrelevant companies systematically. The bill of materials analysis serves as a partial action that progressively narrows down the excessive initial set to the precise target set.

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If detailed item classification and bill of materials analysis are applied, then companies related to specific target items are accurately identified, but the processing complexity and time required increase

Engineering Contradiction:
Improveprecision of supply chain networkVSAvoidtime for network creation
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary actions by pre-creating bill of materials structures and organizing item classifications before the actual supply chain network refinement. This preliminary organization of component relationships and classification hierarchies enables faster subsequent processing, as the system doesn't need to analyze everything from scratch during each refinement stage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the complex analysis process into manageable stages: first organizing item classifications, then creating preliminary bill of materials, then applying multi-pass filtering. This segmentation breaks down the time-consuming detailed analysis into smaller, more efficient processing steps, reducing overall processing time while maintaining precision.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250190905A1Supply chain network creation apparatus, supply chain network creation method and program
Publication Date: 2025.06.12 HITACHI LTD
  • US20250190905A1 patent drawing
  • US20250190905A1 patent drawing
  • US20250190905A1 patent drawing

AI summary

Provided are a supply chain network creation apparatus, a supply chain network creation method, and a program that, when creating a supply chain network for a target item, can extract companies further upstream and is less likely to include companies that are not related to the item. A supply chain network creation apparatus 100, comprising a BOM creation unit 122 that creates a BOM (bill of materials) based on a transaction history 132 including information on an order-placing company, an order-accepting company, and items traded between the order-placing company and the order-accepting company, and a supply chain network creation unit 121 that creates a supply chain network representing a transaction relationship between the order-placing company and the order-accepting company based on the BOM.