Supply Chain Prediction Platform for On-Time Delivery

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Solution Overview

Problem

Conventional manufacturing systems face challenges in ensuring on-time delivery (OTD) due to complex supply chains with system incompatibilities, poor communication, and lack of cohesive interactions between suppliers and buyers, leading to delays and disruptions.

Innovation Solution

A processor-implemented method and system that generates a 'part persona' using data models, predicts initial and successive on-time delivery intentions, and ensures OTD by collecting and analyzing supplier, fulfillment, and buyer data, employing AI and Q-Learning models to manage supply chain interactions and provide proactive alerts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional supply chain management platforms are used with isolated suppliers, then supplier independence is maintained, but system compatibility and communication efficiency deteriorate

Engineering Contradiction:
Improvesupplier independenceVSAvoidstatus information isolation
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The patent introduces a centralized supply chain management platform that acts as an intermediary between isolated suppliers and the manufacturing company. This platform collects, standardizes, and integrates status information from multiple suppliers using different IT systems, enabling cohesive interaction without requiring suppliers to change their existing systems. The platform mediates data exchange between incompatible systems through standardized interfaces and protocols.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple IT enterprise systems are involved in part sourcing, then supplier flexibility is maintained, but system compatibility and communication efficiency deteriorate

Engineering Contradiction:
Improvesupplier flexibilityVSAvoidsystem incompatibility
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal supply chain management platform that can interface with multiple different IT enterprise systems simultaneously. The platform provides multi-functional capabilities to handle various data formats, communication protocols, and system architectures through standardized integration layers, enabling seamless interaction between diverse supplier systems without requiring system-specific customization for each supplier.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If manual data sharing and offline conversations are used, then system simplicity is maintained, but communication efficiency and tracking capability deteriorate

Engineering Contradiction:
Improvesystem simplicityVSAvoidcommunication efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent replaces manual data sharing mechanisms (mechanical/system) with automated digital data collection and processing systems. The platform automatically gathers status information from supplier systems, standardizes data formats, and makes information accessible to all stakeholders through centralized access points, eliminating the need for manual data entry, offline conversations, and physical document exchange while significantly improving communication efficiency and tracking capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Device complexity

If conventional supply chain monitoring is used, then implementation simplicity is maintained, but ability to predict and prevent delays deteriorates

Engineering Contradiction:
Improvemonitoring simplicityVSAvoidOTD prediction accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements predictive analytics capabilities that analyze historical data, current status information, and external factors to forecast potential delays before they occur. The system performs preliminary assessments of supply chain risks, identifies bottlenecks in advance, and enables proactive decision-making to prevent delays. This allows the manufacturing company to take corrective actions ahead of time rather than reacting to problems after they occur.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20220114545A1Methods and systems for ensuring on-time delivery (OTD) of product
Publication Date: 2022.04.14 TATA CONSULTANCY SERVICES LTD
  • US20220114545A1 patent drawing
  • US20220114545A1 patent drawing
  • US20220114545A1 patent drawing

AI summary

The disclosure generally relates to methods and systems for ensuring the on-time delivery (OTD) of a product by a manufacturing company. According to the present disclosure, a part persona for each part is generated using a data model, by placing the part as an central entity and the one or more influencing factors of each part that affect the OTD of the product are captured in the part persona. A trained intent and OTD prediction model is built and used to predict an initial intent and an initial OTD for each part, based on the corresponding part persona. Further, the trained intent and OTD prediction model is used to predict a successive intent and a successive OTD for each part, based on the conversations and the events. Hence the OTD of the product is accurately predicted and which is useful to ensuring the OTD of the product.