Supply-Side Interconnect Adapter for Backup Power Switching

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Solution Overview

Problem

Existing electrical distribution systems face challenges in efficiently integrating renewable energy sources, such as solar power, into the grid, particularly in terms of interconnection and backup power during grid failures, requiring complex installations and multiple visits from utility representatives.

Innovation Solution

An adapter kit that includes mechanical lug terminals and a method for connecting a power generation system to an electrical distribution panel, allowing for the relocation of the main circuit breaker and integration of alternative energy sources, reducing the need for distribution board replacement and simplifying the installation process by providing isolated mechanical lugs and incorporating functions like ground fault protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If renewable energy sources are integrated into the grid using existing electrical distribution systems, then energy sustainability is improved, but installation complexity and utility coordination requirements increase

Engineering Contradiction:
Improveintegration of renewable energy sourcesVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adapter assembly acts as an intermediary device installed between the power meter and the distribution panel, providing standardized mechanical lug terminals that simplify the connection interface. This mediator component handles the complexity of interconnection requirements, allowing renewable energy systems to integrate with the grid without requiring complex custom installations at each site.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The adapter assembly segments the interconnection function into separate components: utility-side connectors, mechanical lugs, and load-side connectors. This segmentation allows each component to be optimized independently and simplifies installation by providing modular, pre-configured connection elements rather than requiring complete custom assembly.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the main circuit breaker is relocated to accommodate renewable energy interconnection, then adaptability is improved, but installation time and utility visits increase

Engineering Contradiction:
Improvecircuit breaker relocation flexibilityVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The adapter assembly is pre-configured with mechanical lug terminals and connection elements before installation. By preparing the interconnection interface in advance with all necessary components integrated into the adapter, the actual installation process is accelerated and requires fewer utility visits for coordination and inspection.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If electrical isolation is implemented between mechanical lugs, then safety and compliance are improved, but device complexity increases

Engineering Contradiction:
Improveelectrical isolation safetyVSAvoidadapter structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adapter assembly merges multiple functions into a single integrated component: electrical isolation, mechanical support, terminal connections, and circuit breaker mounting. By combining these functions into one unified device rather than separate components, the overall system complexity is reduced while maintaining all necessary safety features including electrical isolation between mechanical lugs.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240372336A1Electrical Service Adapter for Supply Side Interconnect
Publication Date: 2024.11.07 SOLAREDGE TECH LTD
  • US20240372336A1 patent drawing
  • US20240372336A1 patent drawing
  • US20240372336A1 patent drawing

AI summary

An assembly or adapter configured to provide a supply-side interconnect of electrical power to a distribution board. The adapter may be incorporated internal or external to the distribution board, by occupying the space of one or more circuit breakers, inserting an adapter into a meter termination socket, or the like. The adapter includes terminals provided to route the conductors from the utility to a breakout panel (or subpanel) for adding power devices as a supply side interconnect, and back to a regular route that may go through the meter and/or the main circuit breaker, and on to the loads. A switching component may provide an inline configuration that configures the conductors for backup function, and a parallel configuration that is a parallel interconnecting route when utility service is available.