Supply-Side Interconnect Adapter for Solar Panel Integration

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Solution Overview

Problem

Existing electrical distribution systems face challenges in efficiently integrating renewable energy sources, such as solar power, into the grid, particularly in terms of connecting and managing power flows between utility-supplied electricity and locally generated energy, which requires complex and time-consuming installations involving multiple visits from utility representatives and electrical contractors.

Innovation Solution

The introduction of an adapter kit that includes mechanical lug terminals and a method for connecting these to an electrical distribution panel, allowing for the isolation of utility-side and load-side electrical connectors, enabling the integration of alternative energy sources like solar power systems without replacing the distribution board, thereby simplifying the installation process and reducing the need for multiple visits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional electrical distribution systems are used to integrate renewable energy sources, then reliability of power supply is maintained, but device complexity and installation time increase significantly

Engineering Contradiction:
Improveintegration of renewable energy sourcesVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adapter kit segments the electrical connection into distinct utility-side and load-side connectors, each with dedicated mechanical lugs. This segmentation allows independent connection and isolation of each side, simplifying the integration process for renewable energy sources while maintaining system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adapter kit acts as an intermediary device between the traditional electrical distribution system and renewable energy sources. It provides a standardized interface that mediates the connection, enabling integration without requiring complex modifications to the existing distribution board.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If traditional connection methods are used for renewable energy integration, then electrical connectivity is achieved, but installation time and number of visits increase

Engineering Contradiction:
Improverenewable energy integrationVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The adapter kit is pre-configured with mechanical lugs and electrical connectors before installation. The utility-side and load-side connectors are prepared in advance with proper isolation mechanisms, allowing for rapid deployment and reducing the number of installation visits required.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The adapter kit combines multiple functions into a single integrated device: electrical connection, mechanical support, and electrical isolation. This merging of functions reduces the overall installation time and eliminates the need for separate components that would require multiple installation steps.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If utility-side and load-side connectors are electrically connected, then power flow is enabled, but safety and isolation requirements are compromised

Engineering Contradiction:
Improvepower flow efficiencyVSAvoidelectrical isolation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The adapter kit segments the electrical path into isolated utility-side and load-side circuits. Physical barriers and insulating materials separate the two sides, allowing power flow when connected while maintaining electrical isolation for safety. This segmentation enables controlled power transfer without compromising isolation requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the adapter kit have different electrical properties. The utility-side connector area is electrically isolated from the load-side connector area through strategic placement of insulating materials and physical barriers. This local differentiation of electrical properties allows power flow where needed while maintaining isolation where required for safety.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12074412B2Electrical service adapter for supply side interconnect
Publication Date: 2024.08.27 SOLAREDGE TECH LTD
  • US12074412B2 patent drawing
  • US12074412B2 patent drawing
  • US12074412B2 patent drawing

AI summary

An assembly or adapter configured to provide a supply-side interconnect of electrical power to a distribution board. The adapter may be incorporated internal or external to the distribution board, by occupying the space of one or more circuit breakers, inserting an adapter into a meter termination socket, or the like. The adapter includes terminals provided to route the conductors from the utility to a breakout panel (or subpanel) for adding power devices as a supply side interconnect, and back to a regular route that may go through the meter and/or the main circuit breaker, and on to the loads. A switching component may provide an inline configuration that configures the conductors for backup function, and a parallel configuration that is a parallel interconnecting route when utility service is available.