Support duct system

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Solution Overview

Problem

Installing multiple cooling units in buildings can increase costs due to equipment, installation, and maintenance requirements, and may not be feasible due to space constraints, leading to inefficient cooling and complex ductwork.

Innovation Solution

A multi-unit support duct system with a movable support duct frame and adjustable mounting brackets allows for the installation of multiple cooling units, enabling flexible positioning and rotation of units to optimize airflow and reduce installation complexity, while integrating service components into a single control system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple cooling units are installed to adequately cool a building, then cooling capacity is improved, but equipment cost, installation cost, and maintenance cost increase

Engineering Contradiction:
Improvecooling capacityVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines multiple cooling units into a single integrated support duct system with a common frame, shared airflow channels, and unified mounting structure. This merging approach provides the cooling capacity of multiple units while reducing overall system complexity, installation cost, and maintenance requirements compared to completely separate units.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The support duct frame serves multiple functions simultaneously: it provides structural support for the cooling units, contains and directs airflow through shared channels, supports mounting brackets for flexible unit positioning, and integrates service components. This multi-functionality reduces the need for separate systems and components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If multiple cooling units are installed to provide adequate cooling, then cooling capacity is improved, but installation and maintenance costs increase

Engineering Contradiction:
Improvecooling capacityVSAvoidinstallation cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The cooling system is divided into modular cooling units that can be independently manufactured and then assembled into the integrated support duct system. This segmentation allows for standardized, cost-effective manufacturing of individual units while the integrated frame provides economies of scale in installation and reduces overall system complexity.

Inventive Principle:
Principle #1Segmentation

3Area of stationary object

If cooling units are installed at different locations due to space constraints, then space utilization is improved, but ductwork complexity increases

Engineering Contradiction:
Improvespace utilizationVSAvoidductwork complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The support duct frame extends in multiple dimensions with longitudinal and transverse members creating a three-dimensional structure that can accommodate cooling units at various positions. This spatial arrangement allows flexible placement of units across different locations while maintaining integrated airflow channels, avoiding the need for complex separate ductwork connections.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Strength

If cooling units are fixed at specific locations, then structural support is improved, but flexibility in positioning is reduced

Engineering Contradiction:
Improvestructural supportVSAvoidpositioning flexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The mounting brackets are designed with adjustable and movable features that allow cooling units to be positioned at various locations along the support duct frame while maintaining secure structural support. This dynamic positioning capability provides both the structural strength needed for stable operation and the flexibility to adapt to different spatial requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250224138A1Support duct system
Publication Date: 2025.07.10 SEELEY INTERATIONAL
  • US20250224138A1 patent drawing
  • US20250224138A1 patent drawing
  • US20250224138A1 patent drawing

AI summary

Multi-unit cooling systems and structures thereof for residential, commercial, or other buildings. In one embodiment, a support duct system comprises a support duct frame including a longitudinal axis and at least one mounting bracket support, each of the at least one mounting bracket support being movable relative to the longitudinal axis of the support duct frame; and at least one mounting bracket coupled to a corresponding one of the at least one mounting bracket support, each of the at least one mounting bracket being removably couplable to a corresponding cooling unit. Each of the cooling units is independently rotatable relative to the longitudinal axis of the support duct frame.