Support Structure Layout for Reduced External Thermal Stress

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Solution Overview

Problem

Existing support structures and methods in construction, machinery, marine, power, and aerospace fields face challenges in managing thermal stress caused by temperature changes, leading to high material and design requirements, structural discontinuity, and increased costs.

Innovation Solution

A support method involving a rod and support structure is proposed, where the position of the support is optimized to reduce external thermal stress by setting a specific ratio of distances before and after a temperature change, thereby minimizing material and structural complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If fixed hinged supports are used in high temperature regions, then the structure can resist thermal forces, but the supports bear large concentrated forces requiring high material strength and durability

Engineering Contradiction:
Improvethermal force resistanceVSAvoidmaterial and design requirements
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent changes the positional parameter of the support relative to the temperature gradient. By positioning the support such that its projection on the temperature change line falls within a specific range (0.21≤Δa/Δ≤0.62), the thermal stress distribution is optimized, reducing concentrated forces on the support while maintaining structural integrity under thermal loads.

Inventive Principle:
Principle #35Parameter changes

2Stress or pressure

If deformation joints are used to release thermal stress, then thermal stress is reduced, but structural discontinuity occurs requiring repeated members and multiple independent structural systems

Engineering Contradiction:
Improvethermal stressVSAvoidnumber of parts and structural systems
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

Instead of using deformation joints that create structural discontinuity, the patent changes the support position parameter to continuously manage thermal stress. The optimized positioning (0.21≤Δa/Δ≤0.62) allows the structure to accommodate thermal deformation smoothly, maintaining structural continuity while reducing thermal stress, thereby eliminating the need for repeated members and multiple independent systems.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If fixed hinged supports are limited to non-high-temperature regions, then material requirements are reduced, but the number of supports that can be effectively placed is limited

Engineering Contradiction:
Improvematerial and design requirementsVSAvoidnumber of support locations
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent expands the adaptability of support placement by changing the positional parameter criterion. Instead of restricting supports to non-high-temperature regions, the patent defines a specific positional range (0.21≤Δa/Δ≤0.62) relative to the temperature gradient that allows supports to be effectively placed in high-temperature regions while maintaining reduced material requirements and optimal thermal stress distribution.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces external thermal stress, decreases the number of parts and costs, and avoids issues such as concentrated stress, high design complexity, and structural discontinuity associated with traditional methods.

Implementation Method 1

thermal stress is generated in an object when expansion or contraction caused by a temperature change is restrained

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS20250290595A1Support method of support structure and support structure
Publication Date: 2025.09.18 XINY STRUCTURAL CONSULTANTS
  • US20250290595A1 patent drawing
  • US20250290595A1 patent drawing
  • US20250290595A1 patent drawing

AI summary

The disclosure provides a support method of a support structure, and a support structure, which can reduce external thermal stress. In the support method, a connection point is arranged on a supported body, an end of a rod is arranged at the connection point, the other end is arranged at a support, and a position of the support is selected according to the following relation: as for a projection point (Pia) perpendicularly projected from the support (200) onto a line connecting a pre-temperature change position (Pi) and a post-temperature change position (P′i) of the connection point, a ratio (Δa/Δ) of a distance (Δa) between the pre-temperature change position (Pi) and the projection point (Pia) to a distance (Δ) between the pre-temperature change position (Pi) and the post-temperature change position (P′i) falls within a predetermined range.