Anti-Resonant Hollow Core Fiber Structure for Manufacturable Low Loss

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Solution Overview

Problem

Anti-resonant hollow core optical fibers face challenges in achieving low confinement loss across desirable wavelength ranges and are difficult to manufacture due to manufacturing variability in the exacting cladding structure.

Innovation Solution

The design incorporates a support ring that spatially separates outer and inner capillaries or solid rods, with specific radii and thicknesses to establish anti-resonant conditions, and may include nested capillaries to further reduce confinement loss, all made of silica glass with optional dopants to enhance manufacturability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If anti-resonant cladding elements are engineered to achieve better confinement loss across desirable wavelength ranges, then confinement loss is reduced, but manufacturing difficulty increases due to the exacting structure where manufacturing variability greatly affects confinement loss

Engineering Contradiction:
Improveconfinement lossVSAvoidmanufacturing difficulty
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The optical fiber structure is segmented into distinct functional zones: a hollow core region, an inner cladding layer with specific capillary structures, and an outer cladding layer with different capillary configurations. This segmentation allows each layer to be optimized independently for its specific function (light confinement vs. structural support), reducing the interdependence that causes manufacturing difficulty while maintaining low confinement loss.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cladding structure are given different local properties: the inner cladding has capillaries with specific radius ratios optimized for anti-resonant light confinement, while the outer cladding has capillaries optimized for structural strength and manufacturability. This local differentiation allows each region to perform its specific function optimally without requiring the entire structure to meet the most stringent tolerances.

Inventive Principle:
Principle #3Local quality

2Reliability

If the cladding structure is made more exacting to reduce confinement loss, then electromagnetic radiation confinement is improved, but manufacturing variability increases and affects confinement loss

Engineering Contradiction:
Improveconfinement loss performanceVSAvoidmanufacturing variability
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The cladding is divided into inner and outer layers with distinct functions. The inner cladding contains the capillaries critical for anti-resonant confinement, while the outer cladding provides structural support with capillaries that are less sensitive to dimensional variations. This segmentation isolates the manufacturing precision requirements to specific regions, reducing overall variability impact.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design specifies particular parameter ranges for capillary radii (inner capillary radius ri, outer capillary radius ro, and their ratios) that create robust anti-resonant conditions. By operating in parameter regimes where the anti-resonant effect is inherently more tolerant of variations, the structure maintains reliable confinement performance even with manufacturing variability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The designs achieve confinement loss of less than 0.010-0.050 dB/km for electromagnetic radiation at 1520-1580 nm wavelengths, improving transmission efficiency and manufacturability compared to traditional solid core fibers.

Implementation Method 1

Anti-resonance occurs when electromagnetic radiation within any of the anti-resonant cladding elements destructively interferes with itself, resulting in minimum transmission through the glass. The greater the anti-resonant effect, the greater the cladding elements confine the electromagnetic radiation within the core, and thus the lower the confinement loss.

Methodology Applied
Scientific EffectAnti-resonance: Resonance

Implementation Method 2

Anti-resonance occurs when electromagnetic radiation within any of the anti-resonant cladding elements destructively interferes with itself, resulting in minimum transmission through the glass.

Methodology Applied
Scientific EffectDestructive interference: Interference

Implementation Method 3

The cladding and the solid core exhibit different indices of refraction, and the difference causes the electromagnetic radiation to stay generally within the solid core during transmission due to total internal reflection.

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20250377496A1Anti-resonant hollow core optical fiber
Publication Date: 2025.12.11 CORNING INC
  • US20250377496A1 patent drawing
  • US20250377496A1 patent drawing
  • US20250377496A1 patent drawing

AI summary

An anti-resonant hollow core optical fiber including: (1) a fiber longitudinal axis; (2) a cladding tube; (3) a support ring disposed within the cladding tube comprising (i) an outer surface separated from the cladding tube by an outer space and (ii) an inner surface forming an inner space; (4) outer capillaries within the outer space (a) fused to the cladding tube and the support ring and comprising; (5) inner capillaries within the inner space fused to the support ring; and (6) an effective core region comprising a core radius that is tangential to the outer surfaces of the inner capillaries, wherein, the outer radii of the outer capillaries are all a common first value or fall within a first range that is different than a common second value or a second range within which the outer radii of the inner capillaries fall.