3D-Printed Support Shell for Reproducible Hyperthermia Positioning

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Solution Overview

Problem

Current cancer treatment methods, such as external beam radiotherapy (EBRT) after radical prostatectomy, face limitations in long-term disease control and increased toxicities, especially when high doses are used, and there is a need for more effective and less invasive treatments that can combine hyperthermia with radiation therapy to improve therapeutic ratios.

Innovation Solution

A system for radiation with hyperthermia treatment that includes a personalized, 3D-printed support shell with integrated treatment device locators and a computing system to ensure accurate and reproducible targeting of the treatment zone over multiple sessions, reducing patient discomfort and treatment time, and simplifying setup complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external beam radiotherapy uses high doses to improve disease control, then long-term disease control improves, but toxicities increase

Engineering Contradiction:
Improvedisease controlVSAvoidtoxicities
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent combines external beam radiotherapy with ultrasound hyperthermia treatment in a unified system. The support shell integrates both radiation delivery and ultrasound applicator positioning, allowing simultaneous or sequential application of thermal and radiation effects to enhance tumor cell killing while potentially reducing the need for high radiation doses alone.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Ultrasound hyperthermia acts as an intermediary that sensitizes tumor cells to radiation. By heating the tissue to 41-43°C, the ultrasound energy enhances the biological effect of subsequent radiation, allowing for improved disease control at lower radiation doses, thereby reducing toxicities.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If radiotherapy tattoos are used to mark skin for alignment, then positioning accuracy improves, but patient discomfort and removal cost increase

Engineering Contradiction:
Improvepositioning accuracyVSAvoidpatient discomfort
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent removes the need for permanent skin tattoos by using a removable support shell with integrated positioning features. The shell can be taken off between treatment sessions and does not require invasive marking of the patient's skin, thereby eliminating patient discomfort and removal costs while maintaining positioning accuracy through the shell's built-in alignment mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If adjuvant hyperthermia with MRgFUS is delivered, then treatment effectiveness improves, but patient immobilization time and positioning complexity increase

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidpositioning complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support shell merges radiation therapy positioning and ultrasound applicator positioning into a single integrated device. The shell contains built-in locators that guide both the radiation beam and the ultrasound transducer to the same anatomical target, simplifying the positioning process while maintaining the effectiveness of both treatments.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The support shell serves multiple functions: it immobilizes the patient, positions the radiation field, and guides the ultrasound applicator. This multi-functional design eliminates the need for separate positioning systems for each modality, reducing overall complexity while preserving treatment effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If multiple radiation treatment cycles are administered, then disease control improves, but treatment time and patient immobilization time increase

Engineering Contradiction:
Improvedisease controlVSAvoidtreatment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The support shell is custom-fabricated before treatment begins based on patient-specific anatomy and treatment planning. This preliminary customization allows for rapid positioning and setup during each treatment session, reducing the time required for immobilization and alignment while enabling multiple treatment cycles to be administered efficiently.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for precise and efficient hyperthermia treatment with reduced side effects by ensuring accurate positioning and reproducibility, minimizing patient immobilization time, and simplifying the treatment process for healthcare practitioners.

Implementation Method 1

a rigid support shell, the support shell comprising a body conforming wall and at least one treatment device locator, the treatment device locator comprising an orifice and a guide tube upstanding outwardly from the body conforming wall and configured to receive and locate a treatment device including a hyperthermia applicator

Methodology Applied
Scientific EffectMechanical positioning:

Data Source

PatentEP4486439B1System for radiation with hyperthermia treatment
Publication Date: 2025.11.19 HOPITAUX UNIVS DE GENEVE
  • EP4486439B1 patent drawingFigure 1Aa~1Af
  • EP4486439B1 patent drawingFigure 1Ba~1Bf
  • EP4486439B1 patent drawingFigure 2a~2f

AI summary

System for radiation with hyperthermia cancer treatment (1) comprising a support shell (2), the support shell comprising a body conforming wall (4) and at least on treatment device locator (6), the treatment device locator comprising an orifice (12) and a guide tube (14) upstanding outwardly from the body conforming wall and configured to receive and locate a treatment device (8) including a hyperthermia applicator (8a).