Substrate Support Unit With Ground Ring for Plasma Uniformity

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Solution Overview

Problem

Existing substrate treatment processes using plasma face challenges in achieving uniform plasma transmission to the substrate, leading to non-uniform treatment outcomes.

Innovation Solution

A support unit with a power supply rod, electrode plate, and a ground ring surrounded by an insulating member, along with a movable ground ring and elevating mechanism, controls plasma flow to enhance uniformity and efficiency of substrate treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If plasma is generated in a chamber for substrate treatment, then substrate treatment process can be performed, but plasma uniformity transmitted to substrate deteriorates

Engineering Contradiction:
Improvesubstrate treatment efficiencyVSAvoidplasma uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The ground ring is positioned specifically at the peripheral region of the substrate to address local plasma non-uniformity. By grounding this peripheral region, the patent creates a localized electric field configuration that redirects plasma flow from the center toward the edges, thereby improving plasma distribution uniformity across the substrate surface without compromising overall treatment efficiency

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If a ground ring is added to control plasma flow, then plasma uniformity improves, but device complexity increases

Engineering Contradiction:
Improveplasma uniformityVSAvoidsupport unit structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The ground ring serves multiple functions simultaneously: it acts as an electrical ground to control plasma flow distribution, provides structural support for the substrate periphery, and helps define the electric field configuration. This multi-functionality allows the patent to improve plasma uniformity without proportionally increasing device complexity, as one component accomplishes several objectives

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively controls plasma uniformity and enhances treatment efficiency by adjusting plasma distribution across the substrate, improving treatment uniformity and edge-to-center plasma flow.

Implementation Method 1

Plasma is generated by a very high temperature, a strong electric field, or RF electromagnetic fields, and means an ionized gas condition consisting of ions, electrons, radicals and the like

Methodology Applied
Scientific EffectPlasma generation: Plasma

Implementation Method 2

Plasma is generated by a very high temperature, a strong electric field, or RF electromagnetic fields

Methodology Applied
Scientific EffectElectromagnetic field: Electromagnetic Induction

Implementation Method 3

a ground ring provided to surround the electrode plate when viewed from the top and including a ground ring to be grounded

Methodology Applied
Scientific EffectPlasma flow control: Convection

Data Source

PatentUS12456606B2Support unit and apparatus for treating substrate
Publication Date: 2025.10.28 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US12456606B2 patent drawing
  • US12456606B2 patent drawing
  • US12456606B2 patent drawing

AI summary

Provided is a support unit included in an apparatus for treating a substrate using plasma and configured to support the substrate. The support unit may include a power supply rod connected to a high-frequency power supply; an electrode plate configured to receive power from the power supply rod; and a ground ring provided to surround the electrode plate when viewed from the top and including a ground ring to be grounded.