Supporting Member for Uniform Adhesive Gap in Display Devices
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Solution Overview
Problem
The challenge is to maintain a uniform gap between a display panel and a functional panel during attachment, as uneven gaps or non-uniform adhesive coating can lead to optical path changes, causing defects such as color shifting and image distortion in flat panel display devices.
Innovation Solution
A supporting member with a first region between the pad region of the display panel and the functional panel, and a second region between the display panel and the functional panel, where the second region has a smaller width than the gap, allowing an adhesive to be introduced and spread uniformly, and recess units on the second region to accommodate high viscosity adhesives, ensuring even coating and pressure distribution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If adhesive is coated between display panel and functional panel without a supporting member, then the attachment process is simple, but the adhesive coating becomes non-uniform causing optical path changes and color shifting
Solution Approach 1:
A supporting member is introduced as an intermediary component between the display panel and functional panel. This supporting member includes a gap maintaining portion that physically sustains a uniform gap, and an adhesive introduction space that facilitates uniform adhesive distribution. The supporting member mediates the attachment process to ensure uniform adhesive coating without requiring complex external coating equipment.
Solution Approach 2:
The supporting member is prepared in advance with pre-formed gap maintaining portions and adhesive introduction spaces. These features are created during the supporting member manufacturing process before assembly, allowing the uniform gap and adhesive distribution to be achieved automatically during the attachment process without requiring real-time adjustment or complex coating operations.
2Manufacturing precision
If a supporting member is added to maintain uniform gap and enable uniform adhesive coating, then adhesive coating uniformity improves, but device complexity increases
Solution Approach 1:
The supporting member performs multiple functions simultaneously: it maintains a uniform gap between panels, provides adhesive introduction spaces for uniform coating, and distributes pressure during attachment. By consolidating these functions into a single component rather than using separate elements for each function, the overall device complexity is minimized while achieving the desired manufacturing precision.
Solution Approach 2:
The gap maintaining function and adhesive introduction function are merged into a single supporting member structure. The supporting member integrates the physical gap sustenance feature with the adhesive distribution channels, eliminating the need for separate gap maintainers and adhesive applicators, thus reducing component count while maintaining both functions effectively.
3Strength
If adhesive with high viscosity is used for attachment, then adhesive strength improves, but adhesive cannot be uniformly coated due to high viscosity
Solution Approach 1:
The supporting member features locally optimized adhesive introduction spaces positioned at specific locations where adhesive needs to be introduced. These spaces have dimensions and geometries tailored to facilitate adhesive flow from high viscosity states, allowing the adhesive to be drawn into the spaces and distributed uniformly despite its high viscosity. The local structure compensates for the material property limitation.
Solution Approach 2:
The supporting member's adhesive introduction spaces are designed with specific dimensional parameters (size, shape, position) that change the flow characteristics of the high viscosity adhesive. By optimizing these geometric parameters, the adhesive can be introduced and distributed uniformly even in its high viscosity state, enabling both strong bonding and uniform coating.
Data Source
AI summary
A display device according to the present disclosure includes a display panel to output an image thereon, a functional panel attached onto the display panel by use of an adhesive, a supporting member disposed on one side of the display panel, and having a partial area disposed between the display panel and the functional panel to maintain a uniform gap between the display panel and the functional panel, and at least one adhesive introduction space formed on the supporting member such that an adhesive is introduced therein, the adhesive filled between the display panel and the functional panel.


