Supporting Member for Independent Drum Access

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Solution Overview

Problem

The existing electrophotographic image forming apparatus requires complicated procedures for replacing the photosensitive drum, as it necessitates the removal of the toner cartridge even when only the drum is being replaced, due to the integrated design of the LED head and photosensitive drum units.

Innovation Solution

The apparatus is designed with a supporting member that allows the developer container and light exposure member to move between a light exposure position and a separation position, enabling the photosensitive drum to be replaced independently of the toner cartridge, facilitating easier maintenance and reducing running costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the toner cartridge and photosensitive drum are separately provided, then maintenance cost and complexity are reduced, but the device structure becomes more complex requiring a supporting member to coordinate their separate attachment and light exposure positioning

Engineering Contradiction:
Improvephotosensitive drum replacementVSAvoidsupporting member structure
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The photosensitive drum unit is segmented from the toner cartridge, allowing independent replacement of the photosensitive drum without removing the toner cartridge. This segmentation enables separate maintenance of consumable components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A supporting member is introduced as an intermediary component that holds both the separately provided toner cartridge and photosensitive drum unit, coordinating their positioning and light exposure while enabling independent attachment and removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the LED head is held on the top cover and moves with it, then the structure is simplified, but the photosensitive drum cannot be replaced independently when the toner cartridge needs to be removed

Engineering Contradiction:
ImproveLED head mounting structureVSAvoidphotosensitive drum replacement
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The supporting member is segmented into distinct functional zones: one for holding the toner cartridge and another for holding the photosensitive drum unit with the LED head. This allows independent access to each component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The supporting member provides dynamic positioning capability, allowing the photosensitive drum unit to be held in a light exposure position relative to the LED head while the toner cartridge can be independently removed from its holding position on the same supporting member.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the top cover is opened to separate the LED head from the photosensitive drum, then component access is enabled, but the opening and closing operations become more frequent and time-consuming

Engineering Contradiction:
Improvecomponent accessibilityVSAvoidcover operation time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The supporting member acts as an intermediary platform that provides component access without requiring top cover opening. The toner cartridge and photosensitive drum unit can be accessed and replaced through the front opening while the top cover remains closed, eliminating repeated cover operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the replacement process for the photosensitive drum, reducing maintenance complexity and costs by allowing the toner cartridge and photosensitive drum to be managed separately, improving the overall efficiency of the image forming process.

Implementation Method 1

a light exposure member configured to expose the photosensitive member to light

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS9429901B2Photosensitive drum access configuration for an image-forming apparatus
Publication Date: 2016.08.30 BROTHER KOGYO KK
  • US9429901B2 patent drawing
  • US9429901B2 patent drawing
  • US9429901B2 patent drawing

AI summary

An image forming apparatus includes a main body, a photosensitive drum detachably attached to the main body, a light exposure member configured to expose the photosensitive member to light, a developer container configured to store a developer to be supplied to the photosensitive drum, and a supporting member disposed in the main body and configured to support the light exposure member and to hold the developer container detachably. The supporting member is configured to, while holding the developer container, move between a light exposure position where the light exposure member is located proximate to the photosensitive drum and a separation position where the light exposure member is separated from the photosensitive drum while the supporting member holds the developer container.