Suppressor Cap Slide Interlock for Tool-Free Firearm Mounting

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Solution Overview

Problem

Suppressors for firearms often require proprietary tools for tightening and untightening, which can be lost or unavailable in the field, and threaded connections can loosen due to heat, leading to performance issues.

Innovation Solution

A suppressor cap design with protuberances that rotationally interlock with the firearm's slide, allowing the slide to be used as a wrench for easy attachment and detachment without additional tools, and featuring lugs sized to match the slide's rail widths for secure engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If proprietary tools are used for tightening and untightening the suppressor cap, then sufficient torque can be applied to secure the connection, but the tools can be lost or unavailable in the field

Engineering Contradiction:
Improveconnection securityVSAvoidtool availability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The firearm slide itself is designed to function as the tool for tightening and loosening the suppressor cap. The slide's rails engage with the suppressor cap's lugs, allowing the user to leverage the slide's movement and structure to apply the necessary torque without requiring external proprietary tools. This eliminates the risk of tool loss or unavailability while maintaining connection security.

Inventive Principle:
Principle #25Self-service

2Ease of manufacture

If threaded connections are used to attach the suppressor cap to the tube, then the suppressor can be assembled, but the connections can loosen during use as the suppressor heats up

Engineering Contradiction:
Improveassembly capabilityVSAvoidconnection stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The connection mechanism is segmented into discrete engagement points where lugs on the suppressor cap fit into corresponding slots or features on the tube. This segmented design allows for controlled engagement that distributes thermal stress more effectively than a continuous threaded connection, preventing loosening while maintaining assembly capability.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the suppressor cap is designed with protuberances for rotational interlocking, then tool-free attachment and detachment is enabled, but the design complexity increases

Engineering Contradiction:
Improvetool-free operationVSAvoidsuppressor cap design
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The protuberances (lugs) on the suppressor cap serve multiple functions: they provide the rotational interlocking mechanism for tool-free attachment and detachment, they engage with the firearm slide rails to enable the slide to function as a tool, and they distribute mechanical loads during operation. This multi-functionality justifies the increased design complexity by eliminating the need for separate tooling systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12460887B2Suppressor
Publication Date: 2025.11.04 SHADOW SYSTEMS LLC
  • US12460887B2 patent drawing
  • US12460887B2 patent drawing
  • US12460887B2 patent drawing

AI summary

A suppressed firearm can include a firearm including a slide; and a suppressor configured to mount to the firearm, the suppressor including a suppressor cap, the suppressor cap defining at least one protuberance configured to rotationally interlock with the slide. A suppressor cap can include a flange defining a through hole, the through hole defining an axis; a first lug extending axially outward from the flange, the first lug defining a first radially inner surface; and a second lug extending axially outward from the flange, the second lug defining a second radially inner surface positioned parallel to the first radially inner surface, the axis centered between the first radially inner surface and the second radially inner surface.