Suppressor Circuit Stabilizes DC Microplasma Discharge

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Solution Overview

Problem

DC driven micro plasma discharges at atmospheric and higher pressures are susceptible to instability due to external circuit parameters, leading to self-pulsing oscillations and limited stable operation, which hinders their effectiveness in applications like plasma enhanced chemical vapor deposition (PECVD).

Innovation Solution

A suppressor circuit configuration is introduced, comprising a power supply, ballast resistor, and an inductor connected in series, which increases the response time of the plasma and shifts the negative differential resistance region to lower current regimes, thereby stabilizing the discharge and reducing sensitivity to voltage changes with respect to current changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If DC driven micro plasma discharge is operated at atmospheric pressure, then the plasma can be used for practical applications like PECVD, but the discharge becomes unstable and exhibits self-pulsing oscillations

Engineering Contradiction:
Improveapplicability for PECVDVSAvoiddischarge stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

A series inductor is introduced as an intermediary element in the DC power supply circuit. This inductor acts as a mediator that smooths current fluctuations and suppresses self-pulsing oscillations, enabling stable plasma operation at atmospheric pressure without requiring vacuum conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The circuit parameters are modified by adding an inductor with specific inductance value (e.g., 10 μH) in series with the power supply. This parameter change transforms the circuit's impedance characteristics, suppressing the negative differential resistance region that causes self-pulsing and extending the stable operating range

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the plasma discharge current is increased to maintain stable operation, then the discharge stability improves, but the sensitivity to voltage changes increases and operational flexibility decreases

Engineering Contradiction:
Improvedischarge stabilityVSAvoidoperational flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The series inductor serves as a buffer that decouples the plasma discharge from direct voltage fluctuations. By introducing this intermediary element, the system can operate at lower currents with reduced voltage sensitivity, maintaining stability while increasing operational flexibility

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The inductor provides beforehand cushioning by storing energy in its magnetic field during current increases and releasing it during current decreases. This pre-established energy buffer smooths out voltage changes and prevents abrupt discharge fluctuations, enabling stable operation across a broader current range

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The suppressor circuit effectively extends the stable operation range of DC micro plasma discharges, suppressing self-pulsing oscillations and maintaining a steady discharge, even at lower currents, enhancing the operational viability for applications such as PECVD and plasma surface treatment.

Implementation Method 1

A suppressor circuit configuration is introduced, comprising a power supply, ballast resistor, and an inductor connected in series, which increases the response time of the plasma and shifts the negative differential resistance region to lower current regimes, thereby stabilizing the discharge

Methodology Applied
Scientific EffectInductor: Inductor

Data Source

PatentUS10542613B2Suppression of self pulsing DC driven nonthermal microplasma discharge to operate in a steady DC mode
Publication Date: 2020.01.21 UNIVERSITY OF SOUTH CAROLINA
  • US10542613B2 patent drawing
  • US10542613B2 patent drawing
  • US10542613B2 patent drawing

AI summary

The current disclosure relates to a suppressor circuit configuration for extending the stable region of operation of a DC driven micro plasma discharge at atmospheric and higher pressures. The current disclosure also provides various systems for suppressing a self-pulsing regime of a direct current driven micro plasma discharge comprising, at least, a power supply, a ballast resistor, a plasma discharge, and an inductor.