Firearm Suppressor with Off-Axis Chamber for Particulate Capture

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Solution Overview

Problem

Current firearm sound suppression and particulate capture technologies are inadequate, leading to significant acoustic noise, particulate discharge, and first round flash, which compromise operator safety and concealment in tactical operations, and have limited lifespan and high maintenance requirements.

Innovation Solution

A particulate capture module with a self-healing polymeric material within a central chamber, aligned along a central axis within an outer shell, captures particulates and gases, reducing noise and particulate expulsion, and features a modular design with optional sound suppression elements like annular dampening chambers and helical walls to minimize mechanical wear and enhance longevity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If internal baffles with expansion chambers are used for sound suppression, then acoustic noise is reduced, but particulate capture performance remains limited and first round flash persists

Engineering Contradiction:
Improveacoustic noiseVSAvoidparticulate discharge
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The suppressor is divided into multiple functional chambers: a central chamber for primary gas expansion and particulate capture, and an off-axis chamber for additional noise reduction. This segmentation allows each chamber to specialize in different aspects of noise and particulate control, improving overall performance without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A baffle structure acts as an intermediary element between the central and off-axis chambers, directing gas flow and particulates from the central chamber into the off-axis chamber for further suppression. This intermediary structure enables effective particulate capture while maintaining acoustic suppression capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If sound absorbing fluids like oil or water are used in the device, then sound suppression performance improves, but the device requires frequent maintenance and has lower useful lifespan

Engineering Contradiction:
Improvesound suppressionVSAvoiduseful lifespan
Core Design Contradiction:
Object-affected harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The invention extracts and eliminates the need for sound-absorbing fluids from the suppressor system. By using a dry baffle-based expansion chamber design, the system achieves effective sound suppression without the maintenance issues associated with fluid replacement and vaporization, thereby extending useful lifespan.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The design uses durable, maintenance-free solid baffle structures instead of consumable fluids. The baffle system is designed to withstand repeated use without degradation, effectively replacing the short-lived fluid medium with a long-lasting solid structure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Object-affected harmful factors

If high levels of sound suppression are achieved, then acoustic noise is reduced, but device complexity and maintenance requirements increase

Engineering Contradiction:
Improveacoustic noise levelVSAvoidinternal chamber structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The design merges sound suppression and particulate capture functions into a unified baffle-based expansion chamber system. By combining these functions in a single integrated structure rather than using separate systems, the device achieves high performance in both areas without proportionally increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10690433B2Energy capture and control device
Publication Date: 2020.06.23 HUXWRX SAFETY CO LLC
  • US10690433B2 patent drawing
  • US10690433B2 patent drawing
  • US10690433B2 patent drawing

AI summary

An energy capture and control device can include a central chamber oriented along a central axis within an outer shell. The central chamber can have an inlet configured to receive a bullet from a firearm muzzle, and a central chamber outlet along the central axis. The device can also include an off axis chamber oriented within the outer shell in fluid communication with the central chamber and a fluid outlet to allow fluid to escape from the off axis chamber.