Surface Acidity Quantification on Low Surface Area Catalysts

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Solution Overview

Problem

Conventional methods fail to accurately quantify surface acidity on substrates with low surface area to mass ratios, as the small amount of probe molecules absorbed is below the measurement range of conventional equipment, and pretreatment procedures can alter the substrate's properties, affecting analysis accuracy.

Innovation Solution

A method combining temperature-programmed desorption (TPD) with mass spectroscopy (MS) analysis of effluent gases to quantify surface acidity, involving pretreatment to remove surface moisture, adsorption of molecular probes, and controlled temperature programmed desorption followed by MS analysis to determine the total amount of desorbed probes, suitable for substrates with surface areas less than 5 m2/g.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional surface acidity analysis methods are used on low surface area substrates, then the analysis can be performed with standard equipment, but the amount of probe molecules absorbed is below the measurement range and accurate quantification cannot be achieved

Engineering Contradiction:
Improvesurface acidity quantification accuracyVSAvoidamount of probe molecules absorbed
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent transitions from measuring probe molecules directly on the substrate surface to analyzing desorbed probe molecules in the gas phase using mass spectrometry. This dimensional change from surface-bound to gas-phase measurement enables detection of extremely low amounts of probe molecules that would be below the measurement range of conventional surface analysis equipment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent replaces conventional surface analysis equipment with mass spectrometry equipment. The mass spectrometer provides significantly higher sensitivity and detection limits compared to traditional surface analysis methods, enabling accurate measurement of the small amount of probe molecules absorbed on low surface area substrates.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If pretreatment procedures are applied to remove surface moisture, then the surface can be prepared for analysis, but the substrate properties may be altered and analysis accuracy is affected

Engineering Contradiction:
Improvesurface preparation effectivenessVSAvoidacidity analysis accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent employs controlled parameter changes during pretreatment, specifically using temperature-programmed desorption with carefully controlled heating rates and maximum temperatures. By optimizing these parameters, the method removes surface moisture and other contaminants while minimizing alterations to the substrate's intrinsic acidic properties, thus maintaining measurement accuracy.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary characterization of the substrate to understand its thermal stability and acidic properties before conducting the full analysis. This preliminary action allows optimization of pretreatment conditions to avoid altering substrate properties during the main measurement process.

Inventive Principle:
Principle #10Preliminary action

3Weight of stationary object

If the surface area is low for a given mass of catalyst carrier, then the catalyst carrier can have high mass loading, but the characterization of surface acidity becomes challenging due to insufficient probe molecule signal

Engineering Contradiction:
Improvecatalyst carrier massVSAvoidsurface acidity characterization
Core Design Contradiction:
Weight of stationary objectVSDifficulty of detecting and measuring

Solution Approach 1:

The patent replaces conventional surface analysis equipment with mass spectrometry, which provides significantly higher sensitivity and detection limits. This substitution enables accurate characterization of surface acidity even when the total amount of probe molecules absorbed on the low surface area substrate is extremely small, thus resolving the detection difficulty.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses a flow of inert gas as an intermediary to carry the desorbed probe molecules from the substrate surface to the mass spectrometer detector. This intermediary transport mechanism ensures that even trace amounts of desorbed probe molecules are efficiently delivered to the detector for analysis, overcoming the signal insufficiency problem.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate quantification of surface acidity on low surface area substrates, improving the evaluation of catalytic mechanisms and facilitating the design of new catalytic products by enhancing measurement sensitivity and specificity.

Implementation Method 1

releasing the adsorbed molecular probe by a method that includes a temperature programmed desorption (TPD) process

Methodology Applied
Scientific EffectTemperature programmed desorption: Desorption

Implementation Method 2

analyzing a total amount of the molecular probe desorbed from the TPD process by a method that includes mass spectroscopy (MS)

Methodology Applied
Scientific EffectMass spectroscopy:

Implementation Method 3

removing surface moisture of the sample using a pretreatment process

Methodology Applied
Scientific EffectThermal drying: Desorption

Implementation Method 4

adsorbing a molecular probe on a surface of the sample

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11982604B2Quantification of surface acidity on a low surface area material
Publication Date: 2024.05.14 SAINT GOBAIN CERAMICS & PLASTICS INC
  • US11982604B2 patent drawing
  • US11982604B2 patent drawing
  • US11982604B2 patent drawing

AI summary

Methods and systems of analyzing and quantifying a surface acidity on a low surface area sample are disclosed. The methods include analyzing a quantity of an effluent molecular probe desorption from a temperature programmed desorption (TPD) process and system, by employing a mass spectroscopy (MS) system. The molecular probe is chemically adsorbed on a clean surface of the sample before the TPD process. The sample has a surface area to mass ratio of less than 5 m2/g. In some embodiments, the total surface area analyzed in the method can be as low as 3 m2.