Surface Acoustic Wave Inspection Using Optical Gradient Detection

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Solution Overview

Problem

Current nondestructive inspection techniques using surface acoustic waves are inefficient in quickly processing information about elastic bodies, particularly in acquiring detailed information about surface and internal defects, as they require extensive time and multiple measurement points.

Innovation Solution

An information processing apparatus and system that excites surface acoustic waves on an elastic body's surface, using a piezoelectric element and a wedge, to generate Lamb waves, and captures gradient information using a multiwavelength aperture and image sensor, allowing for rapid acquisition of surface and internal defect data through a single-shot image capturing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If surface acoustic waves are used for nondestructive inspection of elastic bodies, then internal and surface defects can be detected, but inspection time is excessively long and measurement efficiency is low

Engineering Contradiction:
Improvedefect detection accuracyVSAvoidinspection speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces traditional contact-based mechanical measurement methods with optical measurement. A laser beam is used to detect surface acoustic waves on the elastic body, eliminating the need for physical contact sensors. This optical substitution enables non-contact, rapid scanning across large surfaces while maintaining high measurement precision for defect detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from point-by-point measurement to two-dimensional surface scanning. By moving the laser beam across the surface in a scanning pattern, the system captures acoustic wave information across the entire inspected area simultaneously, dramatically increasing inspection speed while preserving defect detection accuracy through comprehensive coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If multiple measurement points are used to acquire detailed defect information, then measurement accuracy improves, but inspection time increases significantly

Engineering Contradiction:
Improvedefect information accuracyVSAvoidinspection duration
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements continuous scanning measurement where the laser beam continuously traverses the surface of the elastic body, capturing acoustic wave data at all points along the scan path without interruption. This continuous measurement approach replaces discrete point measurements, maintaining high defect information accuracy while reducing inspection time by eliminating the stop-and-measure cycle.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system performs preliminary scanning to map the entire surface area before conducting detailed defect analysis. The laser beam first sweeps across the full inspection area to identify regions of interest, then focuses measurement resources on those specific areas, reducing overall inspection time while maintaining comprehensive defect detection capability.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the rapid acquisition of surface and internal defect information of elastic bodies, significantly reducing inspection time and improving measurement efficiency by processing a large surface area in a single shot, while maintaining high accuracy and reliability.

Implementation Method 1

a piezoelectric element and a wedge, to generate Lamb waves

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

A nondestructive inspection technique that uses waves (surface acoustic waves) transmitted along the surface or the boundary surface of a medium

Methodology Applied
Scientific EffectSurface acoustic wave: Surface Acoustic Wave

Implementation Method 3

direction information of a light ray that corresponds to gradient information of an elastic body surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20240011918A1Information processing apparatus, information acquisition apparatus of elastic body, information acquisition system of elastic body, information acquisition method of elastic body, and non-transitory storage medium
Publication Date: 2024.01.11 KK TOSHIBA
  • US20240011918A1 patent drawing
  • US20240011918A1 patent drawing
  • US20240011918A1 patent drawing

AI summary

According to an embodiment, an information processing apparatus includes a controller. The controller is configured to calculate a feature amount of a surface acoustic wave, based on direction information of a light ray that corresponds to gradient information of an elastic body surface of an inspection object that is obtained in a case where the surface acoustic wave is excited on the elastic body surface of the inspection object.