Surface-cleaning machine

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Solution Overview

Problem

Existing surface-cleaning machines face challenges in achieving comprehensive cleaning capabilities with efficient suction and edge cleaning while minimizing false air intake, which often require powerful and heavy fan motors.

Innovation Solution

The surface-cleaning machine features a cleaning head with distinct regions for suction mouths and a central drive mechanism, allowing for optimized suction and edge cleaning without drawing false air, using a two-part cleaning roller and separate suction pipes connected via a manifold pipe, and incorporating a wetting device for enhanced cleaning efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single suction mouth is used for the cleaning roller, then the structure is simple, but false air is drawn in and suction performance is reduced

Engineering Contradiction:
Improvesuction mouth structureVSAvoidsuction performance
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The suction system is divided into multiple independent suction mouths (first suction mouth at the first face side, second suction mouth at the second face side, and third suction mouth at the central region) that operate simultaneously. Each suction mouth handles a specific zone, preventing false air intake while maintaining comprehensive suction coverage across the entire cleaning roller length.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If drive elements are positioned close to the edges for edge cleaning, then edge cleaning capability is improved, but the structure becomes more complex and space is consumed

Engineering Contradiction:
Improveedge cleaning capabilityVSAvoiddrive mechanism structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The drive mechanism is repositioned from the traditional edge-mounted configuration to the central region of the cleaning head. The central drive transmits power through the cleaning roller via the central suction mouth region, enabling edge cleaning functionality without requiring complex edge-mounted drive elements. This dimensional relocation simplifies the overall structure while maintaining edge cleaning capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If a powerful fan motor is used to prevent false air intake, then suction performance is improved, but the motor weight and power consumption increase

Engineering Contradiction:
Improvesuction performanceVSAvoidfan motor weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The suction system is segmented into multiple independent suction mouths that create localized suction zones. This segmentation prevents false air intake by design, allowing the use of a less powerful fan motor while maintaining effective suction performance. The multi-zone approach eliminates the need for high-power motors that would be required to prevent false air in a single-zone system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables effective suction over the entire cleaning roller length, reduces the need for high-power fan motors, and allows for easy operation and maintenance, with improved cleaning capabilities, including edge cleaning and reduced motor weight.

Implementation Method 1

a suction apparatus device (32) is arranged on the appliance body (12)

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS10349797B2Surface-cleaning machine
Publication Date: 2019.07.16 ALFRED KARCHER SE & CO KG
  • US10349797B2 patent drawing
  • US10349797B2 patent drawing
  • US10349797B2 patent drawing

AI summary

A surface-cleaning machine is provided, which includes an appliance body on which a suction apparatus device is arranged, a cleaning head on which at least one cleaning roller is arranged, and a drive device for driving the at least one cleaning roller in rotation, wherein the cleaning head has, between a first face side and an oppositely situated second face side, a first region, a second region and a central region situated between the first and second regions, and wherein at least one first suction mouth is positioned at the first region and associated with the at least one cleaning roller and at least one second suction mouth is positioned at the second region and associated with the at least one cleaning roller, wherein the at least one first suction mouth and the at least one second suction mouth are fluidically connected to the suction apparatus device.