Surface cleaning apparatus

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Solution Overview

Problem

Conventional surface cleaning apparatuses, such as carpet extractors, face limitations in effectively delivering and recovering cleaning fluids and debris, particularly in efficiently agitating and separating fluids and dirt from surfaces, which can lead to incomplete cleaning and maintenance challenges.

Innovation Solution

A surface cleaning apparatus with a base assembly for movement across the surface, an upright assembly, and a fluid recovery system including a suction source, nozzle, and recovery container, along with a brush chamber and agitator for effective fluid delivery and debris removal, featuring a modular design for easy maintenance and adjustable fluid distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the brush housing is permanently attached to the base housing, then the structural integrity is improved, but the ease of maintenance deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidease of maintenance
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The brush housing is designed as a separate, removable component from the base housing, allowing the brushroll assembly to be accessed and maintained independently. This segmentation enables easy removal and replacement of the brush housing without disassembling the entire device, resolving the contradiction between structural integrity and ease of maintenance.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the brush chamber is fixed and integrated, then the device complexity is reduced, but the ease of maintenance deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidease of maintenance
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The brush chamber is designed with a removable brush housing that can be easily detached from the base housing. This modular segmentation allows maintenance personnel to access and service the brushroll without complex disassembly procedures, maintaining simplicity while improving maintainability.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If the cleaning apparatus uses a non-modular design, then the manufacturing precision is improved, but the adaptability deteriorates

Engineering Contradiction:
Improvemanufacturing precisionVSAvoidadaptability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The brush housing is designed to be selectively removable and replaceable, providing dynamic adaptability. This allows different brushroll configurations to be used based on cleaning requirements while maintaining precise manufacturing standards for each modular component. The standardized interface ensures consistent assembly precision across different configurations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus ensures thorough cleaning by effectively delivering and recovering cleaning fluids and debris, with a modular design that simplifies maintenance and allows for adjustable fluid distribution, enhancing cleaning efficiency and user convenience.

Implementation Method 1

a source of suction in fluid communication with the working air conduit to draw the cleaning fluid from the surface to be cleaned and through the nozzle and the working air conduit to the recovery tank

Methodology Applied
Scientific EffectSuction: Pressure Gradient

Data Source

PatentUS11744431B2Surface cleaning apparatus
Publication Date: 2023.09.05 BISSELL INC
  • US11744431B2 patent drawing
  • US11744431B2 patent drawing
  • US11744431B2 patent drawing

AI summary

A surface cleaning apparatus is provided with a base assembly, an upright assembly, and a fluid recovery system. The base assembly includes a base housing, a brush chamber, at least one brushroll in the brush chamber; and a removable brush housing. A portion of the brush chamber is removable with the brush housing.