Surface cleaning machine

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Solution Overview

Problem

Existing surface cleaning machines require suction fans to remove dirty fluid from cleaning rollers, which increases energy consumption and complexity, and users still come into contact with dirty fluid during operation.

Innovation Solution

A surface cleaning machine design that incorporates a scraper guide device to remove dirty fluid from cleaning rollers without suction fans, using a scraping effect to guide the fluid into a tank, allowing for energy-efficient operation and self-cleaning of the rollers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a suction fan is used to remove dirty fluid from cleaning rollers, then dirty fluid removal effectiveness is improved, but energy consumption and device complexity increase

Engineering Contradiction:
Improvedirty fluid removal effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The suction fan is extracted/removed from the system. Instead of using active suction, the patent employs a scraper guide device that passively removes dirty fluid through scraping action, eliminating the need for energy-consuming suction components while maintaining cleaning effectiveness

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cleaning system performs self-service by using the scraper guide device to automatically remove dirty fluid from the cleaning rollers through mechanical scraping action. The dirty fluid is guided into the dirty fluid tank device without requiring external power sources, enabling the system to maintain itself without additional energy input

Inventive Principle:
Principle #25Self-service

2Reliability

If a suction fan is used to remove dirty fluid from cleaning rollers, then dirty fluid removal effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvedirty fluid removal effectivenessVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The suction fan and associated negative pressure lines are extracted from the system. The patent replaces this complex suction mechanism with a simple scraper guide device that directly scrapes dirty fluid from the rollers and guides it to the tank, significantly reducing device complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The scraper guide device provides self-service functionality by mechanically scraping and guiding dirty fluid without requiring complex control systems, sensors, or power distribution networks, thereby simplifying the overall device architecture

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If a suction fan is used to remove dirty fluid from cleaning rollers, then user protection from dirty fluid is improved, but energy consumption and complexity increase

Engineering Contradiction:
Improveuser exposure to dirty fluidVSAvoidenergy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The suction fan is removed from the system. The scraper guide device provides adequate protection by containing and directing dirty fluid into the tank through passive mechanical action, eliminating the need for energy-consuming suction while still preventing user exposure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system provides self-service protection by using the scraper guide device to automatically contain and redirect dirty fluid away from users during operation, maintaining safety without requiring additional energy input from suction fans

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables energy-saving operation without suction fans, reduces user exposure to dirty fluid, and achieves effective dirty fluid removal and self-cleaning of the cleaning rollers, enhancing the cleaning process efficiency and user safety.

Implementation Method 1

Dirty fluid is removed from the at least one cleaning roller unit by means of the scraper guide device, in particular, by virtue of a scraping effect

Methodology Applied
Scientific EffectScraping effect: Friction

Data Source

PatentUS11058274B2Surface cleaning machine
Publication Date: 2021.07.13 ALFRED KARCHER SE & CO KG
  • US11058274B2 patent drawing
  • US11058274B2 patent drawing
  • US11058274B2 patent drawing

AI summary

A surface cleaning machine is proposed which includes an appliance body and a cleaning head which is arranged on the appliance body, wherein at least one driven cleaning roller unit is positioned on the cleaning head and a dirty fluid tank device is arranged on the cleaning head, and a drive motor, wherein a scraper guide device which acts on the at least one cleaning roller unit is associated with the at least one cleaning roller unit, wherein the scraper guide device is arranged at an inlet orifice of the dirty fluid tank device, and wherein the scraper guide device is arranged and formed in such a way that dirty fluid is couplable from the at least one cleaning roller unit via the inlet orifice of the dirty fluid tank device into the dirty fluid tank device without a suction fan.