Surface Display Assembly with Integrated Touch Sensor Layers

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Solution Overview

Problem

Traditional electronic devices with integrated touch sensors face challenges in manufacturing complexity, increased bulk, and compromised display performance, durability, and aesthetics due to the incorporation of touch-sensors.

Innovation Solution

The implementation of a touch screen with a reduced number of layers forming a crosspoint array, where the touch sensor layers are integrated into one or more packages, allowing for a slimmer profile and simplified assembly by positioning the touch sensor above or below the display, eliminating the need for additional packaging and substrates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If traditional touch sensor integration methods are used, then touch sensor functionality is achieved, but device thickness increases and manufacturing complexity increases

Engineering Contradiction:
Improvedevice thicknessVSAvoidmanufacturing complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the touch sensor layers with the display assembly by integrating the crosspoint array directly into the display structure. The touch sensor is positioned above or below the display within the same assembly, eliminating the need for separate packaging and substrates. This consolidation reduces the overall number of components and simplifies the manufacturing process while maintaining touch sensor functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent repositions the touch sensor layers from a traditional separate configuration to being integrated within the display assembly's thickness dimension. By placing the touch sensor above or below the display within the same structural envelope, the design utilizes the vertical dimension efficiently without increasing the overall device footprint or requiring additional lateral space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If traditional display assembly configuration is used, then display functionality is achieved, but image quality is compromised due to light loss and shadows

Engineering Contradiction:
Improveimage qualityVSAvoidlight loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent extracts and eliminates unnecessary intermediate layers and substrates from the traditional display assembly configuration. By removing these obstructive elements and directly integrating the touch sensor layers with the display, the optical path is cleared, allowing light to pass through with minimal loss and eliminating shadow effects that would otherwise degrade image quality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent positions the touch sensor layers in advance during the display assembly manufacturing process, rather than adding them as a separate post-assembly step. This preliminary integration ensures optimal alignment and minimizes the number of optical interfaces, reducing light loss and preventing shadow formation before the display is complete.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9819815B1Surface display assembly having proximate active elements
Publication Date: 2017.11.14 AMAZON TECH INC
  • US9819815B1 patent drawing
  • US9819815B1 patent drawing
  • US9819815B1 patent drawing

AI summary

Presentation by a display is enhanced by placing the active elements of the display at or substantially proximate to the surface of an electronic device. A protective sheet of the display is extended to cover a front surface of the electronic device. Such placement improves image quality, reduces shadow on the display, improves spill resistance, and minimizes the overall profile of the device.