Surface-Emitting Unit Dimming Surface for Luminance Uniformity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Surface-emitting units with multiple panels experience non-uniform luminance due to gaps between panels, leading to dark portions and variations in brightness, which are not effectively addressed by existing technologies.

Innovation Solution

A surface-emitting unit design featuring two-dimensionally aligned panels with a transmissive member and a scattering member, where the transmissive member has a dimming surface with varying light transmittance to address the non-light-emitting regions, and a scattering member is used to diffuse light, ensuring more even luminance across the surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If surface-emitting panels are arranged without contact to achieve large light source area, then the light source area is increased, but gaps are produced between panels causing luminance non-uniformity and dark portions

Engineering Contradiction:
Improvelight source areaVSAvoidluminance uniformity
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The patent applies local quality by providing a light-emitting film specifically in the gap regions between panels. This film has different properties (light-emitting capability) compared to the panel regions, creating a localized solution that addresses the luminance non-uniformity in specific areas (gaps) without affecting the overall panel structure. The light-emitting film is positioned only where needed to compensate for the dark portions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent merges the function of multiple components: the light-emitting films on adjacent panels and the light-emitting film in the gap work together as an integrated light source system. By combining these light-emitting elements, the patent achieves continuous light emission across the entire surface including gaps, thereby improving luminance uniformity while maintaining the large area light source configuration.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If non-light-emitting regions are provided around panel edges for sealing and connection, then panel functionality is ensured, but luminance variation and dark portions appear in front direction

Engineering Contradiction:
Improvepanel sealing and connectionVSAvoidluminance uniformity
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent applies local quality by placing light-emitting films specifically in the non-light-emitting regions (sealing and connection areas) between panels. These localized light-emitting films compensate for the darkness caused by sealing structures, maintaining both the reliability of panel sealing and the uniformity of overall luminance. The light-emitting property is applied only where needed to offset the functional non-light-emitting areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent converts the harmful effect of non-light-emitting sealing regions into a beneficial outcome by placing light-emitting films in these same regions. The sealing structures that originally caused dark portions and luminance variation are now accompanied by light-emitting films that illuminate these areas, transforming the disadvantage into an advantage where the sealing regions no longer appear as dark portions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Area of stationary object

If multiple surface-emitting panels are arranged to form large area light source, then light source area is increased, but gaps between panels produce non-uniform luminance distribution

Engineering Contradiction:
Improvelight source areaVSAvoidluminance distribution uniformity
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by providing light-emitting films specifically in the gap regions between adjacent panels. This localized light emission compensates for the luminance deficiency in gap areas, ensuring uniform luminance distribution across the entire large-area light source. The light-emitting property is selectively applied only in the gap regions where it is needed to maintain compositional stability of luminance distribution.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces luminance non-uniformity and makes non-light-emitting portions less noticeable, achieving a more uniform and consistent light distribution by guiding light from the transmissive member and scattering it to improve front-direction luminance.

Implementation Method 1

a transmissive member which is arranged to face the light-emitting surfaces of adjacent surface-emitting panels, propagates light emitted from the surface-emitting panels as being reflected in the transmissive member

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a scattering member which is provided to face the light exit surface of the transmissive member and scatters the light emitted from the plurality of surface-emitting panels

Methodology Applied
Scientific EffectScattering: Scattering

Data Source

PatentUS10094534B2Surface-emitting unit having dimming regions
Publication Date: 2018.10.09 MERCK PATENT GMBH
  • US10094534B2 patent drawing
  • US10094534B2 patent drawing
  • US10094534B2 patent drawing

AI summary

A surface-emitting unit includes a surface-emitting panel which emits light, a transmissive member which is arranged to face a light-emitting surface, propagates light emitted from the surface-emitting panel as being reflected therein, and allows light to exit from a light exit surface, and a scattering sheet which is provided to face a light exit surface of the transmissive member and scatters light. The transmissive member has a dimming surface provided between a light incident surface on which light emitted from the surface-emitting panel is incident and the light exit surface. The light-emitting surface has a light-emitting region which emits light and a non-light-emitting region which does not emit light. The dimming surface is configured such that a region facing the non-light-emitting region is different in transmittance of light from a region facing the light-emitting region, in accordance with a distribution of light emitted from each of the surface-emitting panels.