Surface-Functionalized Silicon Anode for Lithium-Ion Batteries

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Solution Overview

Problem

The high surface reactivity and instability of commercial silicon particles, particularly lithiated silicon, pose challenges for their use in lithium-ion batteries, leading to unpredictable electrode surfaces and performance issues.

Innovation Solution

Surface-functionalized silicon nanoparticles are developed with organic groups such as epoxy or ethylene carbonate moieties, which are grafted onto the silicon surface through hydrosilylation reactions, forming a protective artificial solid electrolyte interphase (SEI) layer that enhances electrochemical stability and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If commercial silicon particles are used as anode materials, then high theoretical specific capacity (4200 mAh/g) is achieved, but high surface reactivity and instability with surrounding environment cause unpredictable electrode surfaces and performance issues

Engineering Contradiction:
Improvespecific capacityVSAvoidelectrode surface stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A fluorinated alkyl phosphate compound is introduced as an intermediary substance between the silicon anode and the electrolyte. This compound forms a stable protective film on the silicon surface, acting as a mediator that prevents direct harmful interactions between lithiated silicon and the electrolyte, while still allowing lithium ion transport. The intermediary layer resolves the contradiction by maintaining high capacity utilization while ensuring electrode surface stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surface chemistry parameters of silicon particles are changed through treatment with fluorinated alkyl phosphate. This treatment modifies the surface composition and structure, creating a stable interface that maintains the high theoretical specific capacity of silicon while suppressing surface reactivity and instability. The parameter change transforms the electrode surface from unstable to stable without sacrificing capacity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If electrolyte additives like fluoroethylene carbonate (FEC) are used to passivate the Si surface, then performance improvement is achieved, but the complexity of electrolyte composition increases and only small improvements are obtained

Engineering Contradiction:
Improvesurface passivationVSAvoidelectrolyte composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The passivation function is extracted from the electrolyte system and transferred to the electrode surface. Instead of relying on electrolyte additives to passivate the silicon surface, a fluorinated alkyl phosphate compound is applied directly to the silicon anode surface to form a stable protective film. This extraction eliminates the need for complex electrolyte compositions while achieving effective surface passivation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Rather than using expensive and complex electrolyte additives that provide only temporary and small performance improvements, a simple fluorinated alkyl phosphate treatment is applied to the silicon surface. This treatment creates a durable protective layer that provides long-lasting passivation without the ongoing complexity of modified electrolyte formulations.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If organic functional groups are attached to the silicon surface through organic synthesis, then surface functionality is modified, but only small performance improvements are achieved

Engineering Contradiction:
Improvesurface functionalityVSAvoidperformance improvement
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The surface functionality of silicon particles is modified by changing the chemical composition parameters through treatment with fluorinated alkyl phosphate. This treatment introduces specific functional groups that provide both adaptability for lithium ion interaction and stability for electrode performance. The parameter change achieves significant performance improvement rather than only small enhancements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

A composite structure is created by combining silicon with fluorinated alkyl phosphate on the surface. This composite material integrates the high capacity of silicon with the stability and functionality of the fluorinated organic layer, achieving both surface functionality modification and significant performance improvement simultaneously.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The surface-functionalized silicon nanoparticles improve the chemical and electrochemical stability of lithium-ion batteries by forming a resilient SEI layer, leading to better capacity retention, Coulombic efficiency, and reduced surface reactivity, thereby stabilizing the electrode interface.

Implementation Method 1

treating the silicon anode with a fluorinated alkyl phosphate compound to form a protective film

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

contacting the treated SiNP with an olefin in the presence of a hydrosilylation catalyst to form the functionalized silicon nanoparticle

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

contacting a silicon nanoparticle (SiNP) having surface —OH groups with a siloxane having a Si—OR moiety, where R is an alkyl group, and the contacting comprises a condensation to eliminate an alcohol

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11710826B2Surface-functionalized silicon anode for high energy lithium ion batteries
Publication Date: 2023.07.25 UCHICAGO ARGONNE LLC
  • US11710826B2 patent drawing
  • US11710826B2 patent drawing
  • US11710826B2 patent drawing

AI summary

A composition includes a silicon nanoparticle having surface-attached groups, and the silicon nanoparticle is represented by the formula:[Si]-[linker]-[terminal group].In the formula [Si] represents the surface of the silicon nanoparticle; [terminal group] is a moiety that is configured for further reaction or is compatible with the electrolyte; and [linker] is a group linking the surface of the silicon nanoparticle to the [terminal group].