Surface-Emitting Laser Structure for Stable Current and Light Confinement

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Solution Overview

Problem

Conventional surface emitting lasers face challenges in manufacturing with high yield and effective current and light confinement, particularly in AlGaAs-based compound semiconductors, where the oxidation confinement structure's variability affects yield and efficiency.

Innovation Solution

A surface emitting laser design incorporating a resonator with first and second multilayer film reflectors and confinement portions, where a joint portion exists within the resonator or between structures, with specific confinement layers and recesses to control current and light confinement, enhancing manufacturing yield and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an oxidation confinement structure is used in AlGaAs-based compound semiconductors, then current and light confinement is achieved, but manufacturing yield deteriorates due to variability in the oxidation process

Engineering Contradiction:
Improvecurrent and light confinementVSAvoidmanufacturing yield
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the material parameter from oxidized AlAs to AlGaAs-based quantum wells with controlled composition ratios. By adjusting the aluminum composition ratio and quantum well depth, the invention achieves stable current and light confinement without relying on oxidation processes, thereby improving manufacturing yield while maintaining confinement effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures including AlGaAs quantum wells combined with AlGaAs barrier layers and multilayer film reflectors. This composite approach creates stable confinement properties through material composition control rather than post-growth oxidation, resolving the contradiction between confinement reliability and manufacturing yield

Inventive Principle:
Principle #40Composite materials

2Productivity

If conventional surface emitting laser structures are used, then basic laser function is achieved, but manufacturing yield and performance are limited due to insufficient current and light confinement control

Engineering Contradiction:
Improvemanufacturing yieldVSAvoidcurrent and light confinement
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent segments the active region into multiple quantum well layers separated by barrier layers, with each layer having specific thickness and composition ratios. This segmentation allows independent optimization of current confinement and light confinement functions, achieving both high manufacturing yield and reliable confinement performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by creating regions with different AlGaAs composition ratios within the active layer. The quantum well regions have lower aluminum content for light emission, while barrier regions have higher aluminum content for confinement, achieving superior current and light confinement control that improves both yield and performance

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for improved current and light confinement, leading to a surface emitting laser with enhanced manufacturing yield and performance by precisely controlling the confinement regions, reducing light scattering loss and improving mode shape.

Implementation Method 1

a first structure including a first multilayer film reflector; a second structure including a second multilayer film reflector; and a resonator disposed between the first and second structures

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a first confinement portion that confines a current is provided in at least one of a first constituent portion on one side or a second constituent portion on another side of the joint portion

Methodology Applied
Scientific EffectElectrical resistance confinement: Electrical Resistance

Implementation Method 3

The first confinement portion and a portion surrounded by the first confinement portion may be formed by a compound semiconductor, and the first confinement portion may have a larger band gap than a portion surrounded by the first confinement portion

Methodology Applied
Scientific EffectBand gap confinement:

Implementation Method 4

a second confinement portion that confines at least light of a current or light is provided in at least one of the first or second constituent portion

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 5

The second confinement portion may be a layer provided on at least one of the first or second joint surface and existing in a circular recessed portion. The layer may be a low refractive index layer having a lower refractive index lower than a refractive index of a portion of the first constituent portion and/or the second constituent portion inside the recess

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20240128721A1Surface emitting laser
Publication Date: 2024.04.18 SONY GROUP CORP
  • US20240128721A1 patent drawing
  • US20240128721A1 patent drawing
  • US20240128721A1 patent drawing

AI summary

The present technology provides a surface emitting laser that can be manufactured with an excellent yield and has a configuration of confining a current and light. The present technology provides a surface emitting laser including a first structure including a first multilayer film reflector, a second structure including a second multilayer film reflector, and a resonator disposed between the first and second structures and including an active layer, in which a joint portion exists in at least one of inside the first structure, inside the second structure, inside the resonator, between the resonator and the first structure, or between the resonator and the second structure, and a first confinement portion that confines a current is provided in at least one of first or second constituent portion joined at the joint portion, and a second confinement portion that confines at least light of a current or light is provided in at least one of the first or second constituent portion.