Surface Light-Emitting Module Rotation Restriction Mechanism

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Solution Overview

Problem

The organic EL module in existing systems rotates endlessly beyond 360 degrees, leading to potential damage from collisions with objects or users, terminal wear due to direct contact, and difficulty in setting and reproducing desired lighting spaces.

Innovation Solution

A surface light-emission system with a movable range restriction unit that limits rotation to less than 360 degrees, incorporating a motor and clutch for torque control, and a supporting part with a temporary fastening element for easy module attachment and detachment, ensuring safe operation and precise posture adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the organic EL panel is allowed to rotate endlessly in the circumferential direction to enable flexible posture adjustment, then the adaptability of lighting space is improved, but the reliability deteriorates due to potential damage from collisions with objects or users

Engineering Contradiction:
Improvelighting space adaptabilityVSAvoidpanel safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies dynamics by making the support structure rotatable to allow posture adjustment of the organic EL panel. The support can rotate in the circumferential direction to change lighting orientation (direct or indirect lighting), providing flexibility while maintaining safety through controlled rotation mechanisms

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements preliminary anti-action by providing a movable range restriction unit that prevents the support from rotating beyond a predetermined angle. This restriction unit stops the rotation before the panel can collide with surrounding objects or users, proactively preventing damage rather than reacting to it

Inventive Principle:
Principle #9Preliminary anti-action

2Device complexity

If the terminal of the shaft portion and the terminal of the bearing part are in direct contact to support and supply power, then the device complexity is reduced, but the reliability deteriorates due to terminal wear from sliding rotation

Engineering Contradiction:
Improvesupport structure complexityVSAvoidterminal durability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces an intermediary flexible cable between the shaft portion terminal and bearing part terminal. This flexible cable transmits both mechanical support and electrical power while accommodating the rotational movement without causing wear to rigid terminals, solving the contradiction between simplicity and durability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the organic EL panel rotates endlessly to provide continuous adjustment, then the ease of operation is improved, but the manufacturing precision deteriorates as it becomes difficult to match the panel with the predetermined lighting space posture

Engineering Contradiction:
Improveposture adjustment easeVSAvoidlighting space matching precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by setting a predetermined movable range for the support rotation before operation. The movable range restriction unit is pre-configured to limit rotation to angles that match the predetermined lighting space requirements, ensuring both ease of adjustment and precise positioning within the allowed range

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10697619B2Surface light emission system, lighting system, and lighting space reproduction method
Publication Date: 2020.06.30 KANEKA CORP
  • US10697619B2 patent drawing
  • US10697619B2 patent drawing
  • US10697619B2 patent drawing

AI summary

An object of the present invention to provide a surface light-emission system that can change its posture and can be safely used. There is provided a surface light-emission system including: a surface light-emitting module including a surface light-emitting panel with an emission surface; and a supporting part rotatably supporting the surface light-emitting module in a circumferential direction directly or indirectly. Furthermore, In the surface light-emission system, the supporting part is capable of supplying electric power to the surface light-emitting panel and includes a movable range restriction unit restricting a movable range in a circumferential direction of the surface light-emitting module.