Surface Light Source Device with Light Flux Control

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Solution Overview

Problem

The existing surface light source devices suffer from luminance unevenness due to light emitted from one lens passing through another, causing unintended luminance issues.

Innovation Solution

A surface light source device design featuring light emitting devices with light flux controlling members that include specific incidence and emission surfaces, ensuring that light emitted at an angle of 80° or less from the light emitting element reaches the diffusion member without passing through adjacent devices, thereby reducing luminance unevenness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light flux controlling members expand light in the planar direction, then light distribution is improved, but luminance unevenness occurs due to light passing through multiple lenses

Engineering Contradiction:
Improvelight distributionVSAvoidluminance uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent introduces a vertical dimension constraint by designing the light flux controlling member with a specific height that prevents light from reaching adjacent light emitting elements. This dimensional parameter (height) controls the light path to ensure light travels primarily in the intended direction without passing through multiple lenses, thereby maintaining luminance uniformity while still achieving broad light distribution through the diffusion plate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent optimizes the height parameter of the light flux controlling member to achieve the desired effect. By carefully selecting this dimensional parameter, the design ensures that light emitted at angles of 80° or less from the optical axis reaches the diffusion plate without passing through adjacent light emitting elements, thus preventing luminance unevenness while maintaining effective light distribution.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If multiple light emitting elements are disposed to illuminate a wide range, then coverage area is improved, but luminance unevenness occurs from cross-lens light transmission

Engineering Contradiction:
Improveillumination coverageVSAvoidluminance uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent uses the vertical dimension (height of light flux controlling member) to control light paths in a multi-element array. This dimensional parameter ensures that light from each element remains confined to its intended propagation direction, preventing cross-contamination between adjacent elements while maintaining wide coverage through the diffusion plate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The light flux controlling member acts as a segmentation barrier that divides the optical space into distinct regions for each light emitting element. By physically separating the light paths through the height constraint, each element's light contributes uniformly to the overall illumination without interference from neighboring elements, enabling wide coverage with uniform luminance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces luminance unevenness by ensuring that light is uniformly distributed across the diffusion member, improving illumination uniformity.

Implementation Method 1

a light flux controlling member for controlling a distribution of light emitted from the light emitting element; the light flux controlling member includes an incidence surface that is an inner surface of a recess disposed on a back side of the light flux controlling member so as to intersect a central axis of the light flux controlling member, the incidence surface being for allowing incidence of the light emitted from the light emitting element

Methodology Applied
Scientific EffectLight refraction: Refraction

Implementation Method 2

a light diffusion member for transmitting light emitted from the plurality of light emitting devices while diffusing the light

Methodology Applied
Scientific EffectLight diffusion: Scattering

Data Source

PatentUS11609454B2Surface light source device and display device
Publication Date: 2023.03.21 ENPLAS CORP
  • US11609454B2 patent drawing
  • US11609454B2 patent drawing
  • US11609454B2 patent drawing

AI summary

A surface light source device includes a substrate, a plurality of light emitting devices and a light diffusion member. The light flux controlling member includes an incidence surface and an emission surface. In one light emitting device among the plurality of light emitting devices, light—emitted from the light emitting center of the light emitting element at an emission angle of 80° or less with respect to the optical axis of the light emitting element, incident on the incidence surface, and emitted from the emission surface—reaches the light diffusion member without reaching another light emitting device among the plurality of light emitting devices.