Surface Localization Using Camera-Detected Marks Instead of Gratings
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Solution Overview
Problem
Existing high-precision localization methods for object surfaces, such as those using gratings, are hindered by material and technological challenges, and are affected by encoder optical, mechanical, and electrical parts, leading to reduced measurement accuracy due to machining and installation errors.
Innovation Solution
A semi-supervised learning method utilizing a single camera to photograph self-contained features or texture features, making marks with a pre-set distribution density, and calculating positions based on mark detection and numbering to achieve high-precision localization of object surfaces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If grating measurement technology is used to achieve high-precision localization, then measurement precision is improved, but manufacturing precision requirements become excessively high and device complexity increases
Solution Approach 1:
The patent replaces the complex physical grating structure with a simplified digital mark pattern that is photographed and processed computationally. Instead of relying on physically manufactured gratings with high precision requirements, the system uses captured images of marks and applies image processing algorithms to achieve localization, effectively copying the measurement function from the physical domain to the digital domain.
Solution Approach 2:
The patent substitutes the mechanical grating measurement system with an optical imaging and computational processing system. Rather than using physical gratings that require precise mechanical manufacturing and alignment, the system captures images of marks and uses semi-supervised learning algorithms to extract position information, replacing mechanical precision requirements with computational processing.
2Measurement precision
If grating measurement technology is used to achieve high-precision localization, then measurement precision is improved, but device complexity and material requirements increase
Solution Approach 1:
The patent extracts the essential measurement function from the complex encoder system and isolates it to simple mark patterns that can be photographed by a camera. By taking out only the necessary elements (marks with specific patterns) and removing unnecessary components (complex gratings, encoders, optical systems), the system achieves high-precision localization with significantly reduced device complexity.
Solution Approach 2:
The patent replaces expensive, complex encoder components with simple, inexpensive mark patterns that can be easily manufactured and replaced. The marks serve as disposable or reusable simple features that don't require precision manufacturing, allowing the system to achieve high precision through computational methods rather than expensive hardware.
3Ease of manufacture
If traditional mark detection methods are used, then simplicity is maintained, but measurement precision is insufficient
Solution Approach 1:
The patent introduces a dynamic, adaptive mark detection system using semi-supervised learning that can automatically adjust to different mark patterns and imaging conditions. Rather than relying on fixed, simple detection algorithms, the system uses machine learning models that are trained on labeled data and can adaptively improve detection accuracy, allowing simple mark patterns to yield high measurement precision through intelligent processing.
Solution Approach 2:
The patent changes the processing parameters and methods by applying semi-supervised learning algorithms that can handle variations in mark appearance, lighting conditions, and image quality. By transforming the detection approach from traditional fixed-threshold methods to adaptive machine learning-based methods, the system maintains simplicity in mark design while achieving high measurement precision through parameter optimization and intelligent processing.
Data Source
AI summary
The present disclosure provides a method and system for high-precision localization of a surface of an object, the method including making marks with a pre-set distribution density on the surface of the object; photographing the marked object and numbering the marks in the image; acquiring relative position information about each mark on the surface of the object and establishing a corresponding relationship between mark numbers and mark position information; acquiring a real-time to be-measured image and detecting marks in the real-time to-be measured image; and calculating to obtain a position of the surface of the object corresponding to the current real-time to be-measured image. The system includes a mark making module, a numbering module, a mark position relationship module, a to-be measured image module and a physical quantity calculation module.


