Surface-Modified Nanodiamonds for Organic Solvent Dispersibility

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Solution Overview

Problem

Nanodiamond particles exhibit poor dispersibility in organic solvents due to strong van der Waals and Coulomb interactions, and existing methods for surface modification are time-consuming, require bead mill treatment, and limit the types of surface-modifying groups that can be introduced, leading to zirconia contamination.

Innovation Solution

Surface-modified nanodiamond particles are produced by reacting nanodiamonds with specific organic compounds in the presence of an acid catalyst, introducing various surface-modifying groups such as —NH—, —O—, —O—C(═O)—, —C(═O)—O—, —NH—C(═O)—, —C(═O)—NH—, or —S—, with a molar ratio of carbon atoms to heteroatoms greater than 4.5, enhancing dispersibility and reducing zirconia contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If nanodiamond particles are used as-is, then they possess inherent mechanical strength and thermal conductivity, but they exhibit poor dispersibility in organic solvents due to strong van der Waals and Coulomb interactions

Engineering Contradiction:
Improvemechanical strengthVSAvoiddispersibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by modifying only the surface of nanodiamond particles while preserving the bulk properties. Specific surface-modifying groups are introduced to improve dispersibility in organic solvents, while the core nanodiamond structure maintains its mechanical strength and thermal conductivity. This localized modification resolves the contradiction between maintaining inherent properties and improving dispersibility.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the chemical parameters of the nanodiamond surface by introducing various surface-modifying groups (amine, hydroxyl, carboxyl, epoxy, isocyanate, silane, or phosphine groups). This parameter change in surface chemistry enables the nanodiamonds to disperse in organic solvents while maintaining their core properties, thus resolving the dispersibility issue without sacrificing mechanical strength.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If existing surface modification methods are used, then surface-modifying groups can be introduced, but the process is time-consuming and requires bead mill treatment leading to zirconia contamination

Engineering Contradiction:
Improvesurface modification capabilityVSAvoidmodification time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent extracts and eliminates the bead mill treatment step from the conventional surface modification process. By using direct chemical reaction methods in liquid media, the time-consuming mechanical disintegration step is removed, significantly reducing modification time and preventing zirconia contamination while maintaining the ability to introduce various surface-modifying groups.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses liquid media as an intermediary to facilitate the surface modification reaction. The liquid medium allows for direct chemical reaction between the nanodiamond surface and modifying agents, eliminating the need for bead mill treatment and enabling efficient introduction of surface groups without mechanical contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If conventional surface modification methods are used, then some surface groups can be introduced, but the types of surface-modifying groups are limited

Engineering Contradiction:
Improvesurface group diversityVSAvoidmanufacturing simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent establishes a universal surface modification method that can introduce multiple types of surface-modifying groups (amine, hydroxyl, carboxyl, epoxy, isocyanate, silane, or phosphine groups) using a single versatile chemical reaction approach. This multi-functional method expands surface group diversity while maintaining manufacturing simplicity through a unified process framework.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves excellent dispersibility of nanodiamonds in organic solvents with minimal contamination, allowing for the introduction of diverse surface-modifying groups and improved chemical stability, particularly with epoxy groups, facilitating applications in engineering and resin composites.

Implementation Method 1

Surface-modified nanodiamond particles are produced by reacting nanodiamonds with specific organic compounds in the presence of an acid catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

nanodiamond particles typically have large proportions of surface atoms, a sum of van der Waals forces that can act between surface atoms of adjacent particles becomes strong, which tends to cause aggregation

Methodology Applied
Scientific Effectvan der Waals force: Van der Waals Force

Implementation Method 3

a surface-modified nanodiamond in which a monovalent organic group having a hydroxy group at a terminal is introduced into nanodiamond particles via an ether bond

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS20260028231A1Surface-modified nanodiamonds and method for producing surface-modified NANO carbon particles
Publication Date: 2026.01.29 DAICEL CORP
  • US20260028231A1 patent drawing
  • US20260028231A1 patent drawing
  • US20260028231A1 patent drawing

AI summary

Provided is a surface-modified nanodiamond having excellent dispersibility in an organic solvent, and a method capable of introducing various surface-modifying groups and easily producing surface-modified nanocarbon particles with little zirconia contamination. The surface-modified nanodiamond includes nanodiamond particles and a group that surface-modifies the nanodiamond particles and is represented by Formula (1): —X—R1 (1) [where X represents —NH—, —O—, —O—C(═O)—, —C(═O)—O—, —NH—C(═O)—, —C(═O)—NH—, or —S—; the bond extending left from X is bonded to a nanodiamond particle; R1 represents a monovalent organic group that does not have a hydroxy group, carboxy group, amino group, mono-substituted amino group, terminal alkenyl group, and terminal epoxy group; an atom bound to X is a carbon atom; and a molar ratio of carbon atoms to the total amount of heteroatoms selected from the group consisting of nitrogen atoms, oxygen atoms, sulfur atoms, and silicon atoms is 4.5 or greater.