Surface Modifying Agent for Subterranean Friction Reduction

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Solution Overview

Problem

Current methods for enhancing hydrocarbon productivity in subterranean formations face challenges such as reduced fracture conductivity due to fines generation, excessive water production, and inefficient control of scale and paraffin deposition, particularly in low permeability formations like shale and coal, as well as high frictional drag during fluid flow.

Innovation Solution

A surface modifying treatment agent with a hydrophobic tail and an anchor is pumped into the well, binding to the subterranean formation to reduce friction, stabilize fines, and control water and scale deposition, while increasing permeability and preventing swelling of clays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional well treatment chemicals are used to control scale and paraffin deposition, then some deposition control is achieved, but less than desirable results are achieved especially in low permeability formations

Engineering Contradiction:
Improvedeposition control effectivenessVSAvoidwell efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The treatment agent applies different functional groups to different parts of the formation surface: hydrophobic groups face the hydrocarbon phase to prevent deposition, while polar groups bind to the formation surface. This localized functional differentiation enables effective deposition control in low permeability formations without sacrificing productivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The treatment agent is a composite molecule combining multiple functional groups (hydrophobic groups, polar groups, and optionally reactive groups) into a single molecular structure. This composite design allows simultaneous achievement of surface binding, hydrocarbon affinity, and deposition prevention, resolving the contradiction between reliability and productivity.

Inventive Principle:
Principle #40Composite materials

2Force

If drag reduction agents are used to reduce frictional drag, then friction is reduced, but the agents are highly viscous and require specialized injection equipment

Engineering Contradiction:
Improvefrictional dragVSAvoidinjection equipment requirements
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The treatment agent changes the physical-chemical parameters of the formation surface by introducing hydrophobic groups that reduce surface energy and friction. This parameter change reduces frictional drag without requiring the treatment agent itself to be a high-viscosity polymer, thus avoiding specialized injection equipment requirements.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If aqueous fracturing fluids are used, then fracturing is achieved, but excessive water production occurs which decreases productivity

Engineering Contradiction:
Improvehydrocarbon recoveryVSAvoidwater production
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

Instead of using aqueous (water-based) fracturing fluids that lead to excessive water production, the invention inverts the approach by using oil-based or non-aqueous treatment agents. These agents impart hydrophobicity to the formation surface, reducing water affinity and thereby reducing excessive water production while maintaining hydrocarbon productivity.

Inventive Principle:
Principle #13The other way round (Inversion)

4Productivity

If well treatment agents are used to enhance productivity, then some improvement is achieved, but control of deposition in low permeability formations remains insufficient

Engineering Contradiction:
Improvehydrocarbon productivityVSAvoiddeposition control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The treatment agent applies different functional groups to different parts of the formation surface: hydrophobic groups face the hydrocarbon phase to prevent deposition, while polar groups bind to the formation surface. This localized functional differentiation enables effective deposition control in low permeability formations without sacrificing productivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The treatment agent changes the surface energy and wettability parameters of the formation by introducing hydrophobic groups. This parameter change enhances deposition control reliability while maintaining or improving hydrocarbon productivity, especially in low permeability formations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The treatment agent effectively reduces frictional drag, enhances hydrocarbon recovery, stabilizes fines, and controls water and scale deposition, leading to improved productivity and reduced water production, especially in low permeability formations.

Implementation Method 1

The surface modifying treatment agent binds to a surface of the subterranean formation by attaching the anchor to the formation

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

The surface modifying treatment agent is aligned as a self assembled monolayer onto the siliceous or metal oxide-containing subterranean formation

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 3

A surface modifying treatment agent having a hydrophobic tail and an anchor... reduces friction

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentUS10648304B2Method of using surface modifying treatment agents to treat subterranean formations
Publication Date: 2020.05.12 BAKER HUGHES CO
  • US10648304B2 patent drawing
  • US10648304B2 patent drawing
  • US10648304B2 patent drawing

AI summary

A well treatment fluid contains a surface modifying treatment agent having an anchor and a hydrophobic tail. The surface modifying treatment agent is an organophosphorus acid derivative. After the well treatment fluid is pumped into a well penetrating the subterranean formation, the anchor binds to the surface of the formation. The subterranean formation is a siliceous formation or a metal oxide-containing subterranean formation. The anchor bonds to a Si atom when the formation is a siliceous formation and to the metal of the metal oxide when the formation is a metal oxide-containing formation. After being bound to the surface of the formation, frictional drag within the well is reduced. This allows for faster recovery of formation fluids. The bonding of the surface modifying treatment agent onto the formation may further be enhanced by first pre-treating the formation with a non-aqueous fluid. By increasing the number of sites for the surface modifying treatment agent to bind onto the surface of the subterranean formation, productivity is improved.