Low-Profile Surface Mount for Light Fixture Orientation

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Solution Overview

Problem

Existing surface mounts for light fixtures are limited by a single mounting orientation, require installation on electrical junction boxes, and expose electrical wires, lacking options for concealment and versatility in surface orientation.

Innovation Solution

A low-profile surface mount design featuring a base plate with a raised portion and a cover plate, along with a threaded stem, allowing for versatile orientation and concealment of electrical wires, with the ability to attach to various surfaces and orientations, including those without junction boxes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional surface mounts are used, then light fixtures can be mounted, but electrical wires are exposed and mounting orientation is limited

Engineering Contradiction:
Improvemounting orientation flexibilityVSAvoidexposed electrical wires
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The surface mount is divided into separate functional components: a base plate for wire management and mounting, a cover plate for concealment, and a threaded stem for fixture attachment. This segmentation allows each component to perform its specific function optimally while working together as an integrated system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base plate serves multiple functions simultaneously: it provides structural support for mounting, creates a concealed pathway for electrical wires through its hollow center, and offers a stable foundation for the threaded stem. This multi-functionality eliminates the need for separate wire concealment devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If surface mounts require junction boxes, then electrical connections are secure, but installation locations are restricted

Engineering Contradiction:
Improveinstallation location optionsVSAvoidelectrical connection security
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The base plate acts as an intermediary component that creates its own mounting interface with securing holes, eliminating the requirement for pre-installed junction boxes. It provides a reliable mounting foundation directly on the surface while incorporating wire management features, serving as both the mounting device and wire conduit.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Shape

If low-profile design is implemented, then aesthetic appeal increases, but wire concealment becomes more difficult

Engineering Contradiction:
Improveprofile heightVSAvoidwire visibility
Core Design Contradiction:
ShapeVSObject-generated harmful factors

Solution Approach 1:

The wire concealment is achieved by routing wires through the hollow center of the base plate, utilizing the internal three-dimensional space rather than requiring external wire hiding structures. This internal routing pathway maintains a sleek external profile while effectively concealing wires.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10746380B1Light fixture surface mount
Publication Date: 2020.08.18 MULLEN NATE
  • US10746380B1 patent drawing
  • US10746380B1 patent drawing
  • US10746380B1 patent drawing

AI summary

A low-profile surface mount for a light fixture. The surface mount consists of a base plate attached to a mounting surface, whether vertical, horizontal, or any angle in-between. The base plate has a raised central portion that defines an open area between the base plate and the mounting surface. The open area is positions over an electrical source, as a junction box or a hole in the mounting surface through which electrical wires are provided. A threaded opening in the raised central portion of the base plate provides access to the open area. A threaded mounting stem is attached to the threaded opening. A cover plate having a raised central portion generally matching that of the base plate is disposed over everything, this the mounting stem protruding through a non-threaded opening. A light fixture is attached to the mounting stem and abuts against the cover plate.