Surface Property Measurement via Segmented Topography and Optical Analysis

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Solution Overview

Problem

Existing methods for evaluating surface properties struggle to differentiate between optical effects caused by color, gloss, or topography, especially on textured or curved surfaces, as they cannot accurately determine whether measurement values result from surface texture or topography due to shadowing and shading effects.

Innovation Solution

A two-stage method that first determines topographical properties such as curvature and height, then uses these values to calculate and consider optical properties, allowing for a more accurate evaluation by subdividing the surface into regions with different topographical properties and evaluating them separately, using a combination of radiation devices and detectors to record spatially resolved images.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical evaluation is performed on textured surfaces, then surface properties can be measured, but it cannot be determined whether measurement values result from color/gloss differences or from texture/topography effects

Engineering Contradiction:
Improveaccuracy of surface property measurementVSAvoidinability to differentiate between optical effects and topographical effects
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The evaluation process is divided into two distinct stages: first determining topographical properties (curvature, height) and then determining optical properties while taking into account the previously determined topographical values. This segmentation allows the system to separate and independently analyze different types of surface characteristics, preventing confusion between topographical and optical effects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The topographical properties of the surface are determined in advance before the optical property evaluation. This preliminary determination of curvature and height information allows the subsequent optical measurement to correctly interpret reflectance data by accounting for the known topographical context, thereby eliminating ambiguity about whether measurements result from color/gloss or texture.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If light is irradiated onto the surface at a pre-set angle and scattered/reflected light is observed, then optical properties can be measured, but results can be influenced by surface curvature and texture causing shadowing and shading

Engineering Contradiction:
Improveoptical property measurement accuracyVSAvoidshadowing and shading effects from surface topography
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system uses the determined topographical properties as feedback to correct and interpret the optical measurement results. By feeding the curvature and height information back into the optical evaluation process, the system can compensate for shadowing and shading effects, distinguishing between actual optical property variations and artifacts caused by surface geometry.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a more realistic evaluation of surfaces by distinguishing between topographical and optical effects, improving the accuracy of surface property measurements and allowing for the differentiation of 'valleys' and 'peaks' on textured surfaces, suitable for quality control and characterization of various materials.

Implementation Method 1

light is irradiated onto the surface at a pre-set angle and the light scattered and/or reflected by the surface is observed with an image-recording device

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

the light scattered and/or reflected by the surface is observed with an image-recording device

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS11300406B2Multiple-stage method of investigating surfaces and corresponding apparatus
Publication Date: 2022.04.12 BYK GARDNER
  • US11300406B2 patent drawing
  • US11300406B2 patent drawing

AI summary

A multiple-stage method of determining surface properties, with the steps:determining at least one topographical property of at least one region of a surface to be investigated,determining an optical property of at least this region of the surface to be investigated and emitting at least one value which is characteristic of this optical property.When the value which is characteristic of this optical property is determined, the topographical property of the region is taken into consideration.