Surface-Reacted Magnesium Carbonate Carrier for Active Agent Loading

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Solution Overview

Problem

Current carrier materials for home care formulations, such as those using neat magnesium carbonate, have limitations in loading capacity and release efficiency for active agents, necessitating the development of a material with improved characteristics for effective delivery.

Innovation Solution

Surface-reacted magnesium carbonate is created by treating magnesium carbonate with acids like sulphuric acid, phosphoric acid, or carboxylic acids, enhancing its specific surface area and pore volume, allowing for higher loading and efficient release of active agents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If neat magnesium carbonate is used as carrier material, then the formulation is simple and easy to manufacture, but the loading capacity and release efficiency for active agents are insufficient

Engineering Contradiction:
Improveease of manufactureVSAvoidloading capacity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by treating magnesium carbonate with acids (sulphuric acid, phosphoric acid, or carboxylic acids) to modify its surface properties. This chemical treatment increases the specific surface area and pore volume of the carrier material, thereby enhancing its loading capacity for active agents while maintaining ease of manufacture through straightforward acid treatment processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system where treated magnesium carbonate serves as the carrier matrix. The acid treatment generates surface compounds and structures that combine the base magnesium carbonate properties with enhanced surface characteristics, resulting in a composite carrier material that achieves both high loading capacity and maintained manufacturability

Inventive Principle:
Principle #40Composite materials

2Device complexity

If neat magnesium carbonate is used as carrier material, then the material structure is simple, but the release efficiency for active agents is limited

Engineering Contradiction:
Improvematerial structureVSAvoidrelease efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The acid treatment modifies key parameters of the magnesium carbonate structure, specifically increasing specific surface area and pore volume. These parameter changes create more active sites and improved pathways for active agent release, enhancing release efficiency without introducing complex multi-component structures

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes porous material principles by generating increased pore volume through acid treatment. The created porous structure provides enhanced pathways and surface area for active agent release, improving release efficiency while maintaining a relatively simple overall material structure based on the magnesium carbonate matrix

Inventive Principle:
Principle #31Porous materials

3Quantity of substance

If the specific surface area and pore volume are increased through acid treatment, then the loading capacity for active agents is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveloading capacityVSAvoidmanufacturing process
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent achieves improved loading capacity through controlled parameter changes in the magnesium carbonate structure. By selecting from multiple acid options (sulphuric acid, phosphoric acid, carboxylic acids) and optimizing treatment conditions, the process enhances specific surface area and pore volume while keeping the manufacturing approach relatively straightforward and scalable

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The surface-reacted magnesium carbonate exhibits improved loading capacity and release efficiency for active agents, outperforming neat magnesium carbonate in home care formulations, ensuring effective delivery and performance in cleaning applications.

Implementation Method 1

Surface-reacted magnesium carbonate is created by treating magnesium carbonate with acids like sulphuric acid, phosphoric acid, or carboxylic acids, enhancing its specific surface area and pore volume

Methodology Applied
Scientific EffectSurface reaction: Chemical Bonding

Implementation Method 2

The surface-reacted magnesium carbonate exhibits improved loading capacity and release efficiency for active agents

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20220195340A1Surface-reacted magnesium carbonate as carrier material for the release of one or more active agent(s) in a home care formulation
Publication Date: 2022.06.23 OMYA INT AG

AI summary

The present invention relates to a surface-reacted magnesium carbonate, a delivery system for the release of one or more active agent(s) in a home care formulation comprising the surface-reacted magnesium carbonate, a home care formulation comprising the delivery system for the release of one or more active agent(s), a method for preparing the surface-reacted magnesium carbonate and a method for preparing the delivery system for the release of one or more active agent(s) in a home care formulation, as well as the use of the surface-reacted magnesium carbonate as a carrier material for the release of one or more active agent(s) in a home care formulation and the use of the delivery system for the release of one or more active agent(s) in a home care formulation.