Surface Relief Grating with Conformal Dielectric Layer for Waveguide Angular Bandwidth

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Solution Overview

Problem

Waveguide-based imaging systems face challenges in achieving high angular bandwidth and reflective efficiency, particularly in maintaining uniform light intensity and efficiency across the display field of view due to attenuation and external environmental vulnerabilities of exit gratings.

Innovation Solution

The use of a surface relief grating with a conformal dielectric layer of varying thickness on a profiled reflective surface within the optical waveguide, which enhances angular bandwidth and efficiency by matching input and output grating bandwidths and compensating for light attenuation, and embedding the grating within the waveguide to protect it from external factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a surface relief grating is used in a waveguide, then angular bandwidth is improved, but light intensity uniformity deteriorates due to attenuation

Engineering Contradiction:
Improveangular bandwidthVSAvoidlight intensity uniformity
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent applies local quality by varying the thickness of the dielectric layer at different positions on the grating surface. The dielectric layer thickness is specifically adjusted to compensate for attenuation effects, with thicker regions compensating for areas experiencing greater light loss, thereby maintaining uniform light intensity across the entire field of view while preserving the high angular bandwidth provided by the surface relief grating structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by modifying the dielectric layer thickness parameter across the grating surface. This continuous variation in the dielectric layer thickness parameter allows for precise control of light extraction efficiency at different angular and spatial positions, compensating for attenuation and ensuring uniform illumination while maintaining the broadband angular response of the surface relief grating

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If an exit grating is exposed to external environment, then light extraction is improved, but reliability deteriorates due to environmental vulnerability

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidgrating durability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies the nested doll principle by embedding the exit grating within the waveguide structure. The grating is positioned inside the waveguide body rather than being exposed on the external surface, allowing it to maintain its light extraction function while being protected from environmental factors such as moisture, dust, and physical damage, thus improving reliability without sacrificing extraction efficiency

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses the waveguide medium as an intermediary between the grating and the external environment. The grating interacts with light through the waveguide material, which acts as a protective barrier against environmental exposure. This intermediary arrangement allows the grating to perform its light extraction function effectively while being shielded from harmful external factors that would otherwise reduce its reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If dielectric layer thickness is increased, then light intensity uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvelight intensity uniformityVSAvoidgrating structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent manages device complexity by implementing a systematic approach to dielectric layer thickness variation. Rather than arbitrary complexity, the thickness parameter is varied according to a designed profile that specifically compensates for measured or calculated attenuation patterns. This purposeful parameter change achieves light intensity uniformity while maintaining manufacturability and structural clarity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by introducing the dielectric layer with spatially varying thickness only where needed on the grating surface. This localized modification targets specific regions requiring attenuation compensation rather than uniformly increasing complexity across the entire device. The selective application of varying thickness maintains overall structural simplicity while achieving the desired optical uniformity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves the angular bandwidth and reflective efficiency of waveguide-based imaging systems, ensuring uniform light intensity and reduced attenuation, while also protecting the grating from environmental exposure, leading to enhanced display performance and reduced material requirements.

Implementation Method 1

an input grating for diffracting into the waveguide said light over said range of angles such that all of the diffracted light is totally internally reflected within the waveguide

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

all of the diffracted light is totally internally reflected within the waveguide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

at least one layer of dielectric material conforming to the surface for diffracting light over said range of angles into the waveguide

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 4

The thickness of the at least one dielectric layer may be selected to control the efficiency and/or angular bandwidth of the grating

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 5

an optical waveguide having an input grating for diffracting into the waveguide said light over said range of angles such that all of the diffracted light is totally internally reflected within the waveguide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS10642039B2Surface relief grating in an optical waveguide having a reflecting surface and dielectric layer conforming to the surface
Publication Date: 2020.05.05 SNAP INC
  • US10642039B2 patent drawing
  • US10642039B2 patent drawing
  • US10642039B2 patent drawing

AI summary

The invention relates to a display device for displaying an image over a field of view. The device comprises: an optical arrangement for directing image bearing light from an image source so that the light has rays at a range of angles relative to an injection axis; and an optical waveguide having an input grating for diffracting into the waveguide said light over said range of angles such that all of the diffracted light is totally internally reflected within the waveguide and so that image bearing light output from the waveguide has a field of view corresponding to said range of angles, wherein the input grating is a surface relief grating having a profiled reflective surface and at least one layer of dielectric material conforming to the surface for diffracting light over said range of angles into the waveguide.