Surface-Treated Lithium Battery Anodes for Uniform Binder Distribution

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Solution Overview

Problem

The non-uniform distribution of the binder in the negative electrode active material layer of rechargeable lithium batteries leads to high ion resistance (Rion), deteriorating the rate capability and other properties of the battery.

Innovation Solution

A negative electrode design with a core material capable of intercalating and deintercalating lithium ions, coated with a surface treatment layer containing a compound represented by Chemical Formula 1, ensures uniform distribution of the binder, reducing ion resistance and improving rate capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the negative electrode is manufactured by coating a negative electrode slurry including a solvent, a negative electrode active material, and a binder on a negative electrode current collector and subsequently drying and compressing the negative electrode, then the negative electrode can be manufactured with the required structure, but the binder migrates during the drying process resulting in non-uniform distribution of the binder in the negative electrode active material layer

Engineering Contradiction:
Improveease of manufactureVSAvoiduniformity of binder distribution
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the physical-chemical parameters of the slurry system by selecting specific solvent types (water, alcohol, or mixed solvents) and controlling their composition ratios, along with adjusting drying conditions, to prevent binder migration and achieve uniform binder distribution in the negative electrode active material layer while maintaining ease of manufacture

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent aims to achieve homogeneous distribution of the binder throughout the negative electrode active material layer by optimizing the slurry composition and drying parameters, ensuring uniform properties across the entire electrode structure

Inventive Principle:
Principle #33Homogeneity

2Ease of manufacture

If the binder is non-uniformly distributed in the negative electrode active material layer, then the manufacturing process is simpler, but the ion resistance increases and the rate capability deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidrate capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent optimizes parameters including solvent type (water, alcohol, or mixed), solvent composition ratios, and drying conditions to achieve uniform binder distribution that reduces ion resistance and improves rate capability, while keeping the manufacturing process straightforward

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The uniform distribution of the binder in the negative electrode active material layer reduces ion resistance, enhancing the rate capability and overall performance of the rechargeable lithium battery.

Implementation Method 1

a core including a material capable of reversibly intercalating and deintercalating lithium ions

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

a surface treatment layer located on a surface of the core and including a compound represented by Chemical Formula 1: wherein in Chemical Formula 1, each of R1 to R6 independently represents a hydrogen atom, a deuterium atom, a fluorine atom, or a C1 to C20 alkyl group

Methodology Applied
Scientific EffectAmphipathic compound behavior: Amphiphiles

Data Source

PatentEP4641649A1Negative electrodes for rechargeable lithium batteries, manufacturing methods of the same, and rechargeable lithium batteries including the same
Publication Date: 2025.10.29 SAMSUNG SDI CO LTD
  • EP4641649A1 patent drawingFigure 1
  • EP4641649A1 patent drawingFigure 2
  • EP4641649A1 patent drawingFigure 3~4

AI summary

Disclosed are a negative electrode for a rechargeable lithium battery, a method of manufacturing negative electrode, and a rechargeable lithium battery including the negative electrode. The negative electrode includes a negative electrode current collector, and a negative electrode active material layer located on the negative electrode current collector and including a negative electrode active material and a binder. The negative electrode active material includes a core including a material capable of reversibly intercalating and deintercalating lithium ions; a surface treatment layer located on a surface of the core and including a compound.