Surface Wave Exciter Microwave Reuse for Heating Efficiency

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Solution Overview

Problem

Conventional high-frequency heating devices have low utilization efficiency of microwave energy as microwaves not absorbed by the heating subject are typically radiated into space, rather than being reused for heating.

Innovation Solution

Incorporating a surface wave exciter with a periodic structure and a reuse unit, such as a reflective or matching unit, to propagate and reuse microwaves in a surface wave mode that have not been absorbed by the heating subject, improving energy utilization by re-supplying these microwaves for continued heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If microwaves are supplied to the surface wave exciter for heating, then heating function is achieved, but microwave energy utilization efficiency is low because unabsorbed microwaves are radiated into space

Engineering Contradiction:
Improvemicrowave energy utilization efficiencyVSAvoidheating system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces a feedback mechanism by capturing microwaves that would otherwise be lost and feeding them back into the heating system. The reflecting unit redirects unabsorbed microwaves back toward the heating chamber, creating a closed-loop energy system that continuously utilizes microwave energy for heating purposes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies the discarding and recovering principle by capturing microwave energy that would normally be discarded (radiated into space) and recovering it for reuse. The reflecting unit and waveguide structure work together to recover this wasted energy and redirect it back into the heating chamber, transforming a loss into a useful resource.

Inventive Principle:
Principle #34Discarding and recovering

2Loss of energy

If a reflective unit is added to reuse microwaves, then energy utilization efficiency is improved, but device structure becomes more complex

Engineering Contradiction:
Improvemicrowave energy lossVSAvoidstructural complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces a waveguide as an intermediary component that facilitates the redirection of microwaves without requiring complex mechanical systems. The waveguide acts as a mediator between the reflecting unit and the heating chamber, providing a simple yet effective pathway for microwave redirection that minimizes structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes spatial arrangement and dimensional positioning of the reflecting unit and waveguide to achieve microwave redirection. By strategically positioning these components in three-dimensional space, the system achieves efficient energy reuse without adding complex mechanical or electronic control systems.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The described configuration enhances the efficiency of microwave energy utilization by effectively reusing microwaves that would otherwise be lost, thereby improving the heating process in high-frequency heating devices.

Implementation Method 1

The surface wave exciter includes a periodic structure and heats a heating subject by propagating the microwaves in a surface wave mode

Methodology Applied
Scientific EffectSurface wave mode propagation: Surface Acoustic Wave

Implementation Method 2

high-frequency heating devices which heat heating subjects such as food products by supplying microwaves

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 3

a reflective unit configured to reflect, toward the surface wave exciter, the microwaves in the surface wave mode that have reached another end portion of the surface wave exciter

Methodology Applied
Scientific EffectElectromagnetic wave reflection: Reflection

Data Source

PatentEP3503681B1High-frequency heating device
Publication Date: 2020.05.13 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • EP3503681B1 patent drawingFigure 1~2
  • EP3503681B1 patent drawingFigure 3~4
  • EP3503681B1 patent drawingFigure 5~6

AI summary

A high-frequency heating device (1a) includes a generation unit (8), a surface wave exciter (10), a first connecting unit (12), and a reuse unit (14). The generation unit (8) generates microwaves. The surface wave exciter (10) includes a periodic structure and heats a heating subject (6) by propagating the microwaves in a surface wave mode. The first connecting unit (12) is disposed at one end portion (15) of the surface wave exciter (10). The microwaves generated by the generation unit (8) are supplied to the surface wave exciter (10) through the first connecting unit (12). The reuse unit (14) reuses, for heating the heating subject (6), the microwaves that have reached another end portion (17) of the surface wave exciter (10) located in the propagation direction of the microwaves from one end portion (15) of the surface wave exciter (10). According to the present aspect, microwaves that have not been absorbed by the heating subject can be reused for heating the heating subject.