Surfactant Measurement via Cobalt Thiocyanate Complexation

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Solution Overview

Problem

Current methods are inefficient in accurately detecting and measuring surfactants in fluids due to unpredictable consumption and decomposition in chemical processes, making it difficult to determine the exact amount of surfactants present, which can lead to undesirable reaction dynamics.

Innovation Solution

A method involving the use of a cobalt thiocyanate reagent to form a colored surfactant complex, which is then extracted into a second immiscible liquid phase for spectrometric measurement, allowing for the identification and quantification of surfactants based on pre-determined values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional surfactant detection methods are used, then measurement can be performed, but accuracy and efficiency are insufficient due to unpredictable surfactant consumption and decomposition

Engineering Contradiction:
Improvesurfactant concentration measurement accuracyVSAvoidmeasurement reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The method performs preliminary actions by adding the cobalt thiocyanate reagent to the aqueous sample and allowing the colored complex to form completely before adding the organic extraction solvent. This ensures the complexation reaction is complete and the complex is stable prior to extraction, improving measurement accuracy and reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cobalt thiocyanate reagent acts as an intermediary that forms a colored complex with the surfactant. This complex serves as a measurable intermediate that can be extracted into the organic phase, enabling accurate spectrometric detection of surfactant concentration that would otherwise be difficult to measure directly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If multiple extraction steps are performed to ensure complete surfactant recovery, then extraction efficiency improves, but time consumption and process complexity increase

Engineering Contradiction:
Improvesurfactant extraction completenessVSAvoidextraction process time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The method performs preliminary complexation of the surfactant with cobalt thiocyanate in the aqueous phase before extraction. This pre-complexation ensures that the surfactant is already in a form that partitions efficiently into the organic phase, allowing complete extraction in a single step rather than requiring multiple extractions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The method changes the chemical state of the surfactant by forming a colored complex with cobalt thiocyanate, which alters its partitioning behavior between aqueous and organic phases. This parameter change enables complete extraction into a single organic phase portion, eliminating the need for multiple extraction steps.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional extraction solvents are used, then extraction can be performed, but foam formation occurs which interferes with measurement

Engineering Contradiction:
Improvesurfactant extraction efficiencyVSAvoidfoam formation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The method extracts the surfactant-cobalt thiocyanate complex from the aqueous phase into the organic phase. By performing the extraction after complex formation and using an appropriate organic solvent, the method achieves complete surfactant recovery without foam formation, as the complexed surfactant does not generate foam in the organic phase.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables rapid and accurate extraction and measurement of surfactants, reducing the need for multiple extractions and avoiding foam formation, with chloroform as a solvent providing effective extraction and safety advantages, allowing for precise determination of surfactant concentration.

Implementation Method 1

adding cobalt thiocyanate reagent, pre-prepared from a cobalt salt and a thiocyanate salt, to the sample of the first liquid, allowing the added cobalt thiocyanate reagent to form a colored surfactant bearing complex

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 2

adding a second liquid to the sample, the second liquid being immiscible with the first liquid and being a solvent to the surfactant bearing complex, allowing substantially all of the colored surfactant bearing complex to be extracted into the second liquid

Methodology Applied
Scientific EffectLiquid-liquid extraction: Liquid-Liquid Extraction

Implementation Method 3

performing a spectrometric measurement of the second liquid, and comparing the spectrometric measurement to pre-determined values known to correspond with the presence and concentration of various surfactants

Methodology Applied
Scientific EffectAbsorption spectroscopy: Absorption Spectroscopy

Data Source

PatentEP2861981B1A method to measure surfactant in fluid
Publication Date: 2024.07.03 NALCO CO
  • EP2861981B1 patent drawingFigure 1
  • EP2861981B1 patent drawingFigure 2
  • EP2861981B1 patent drawingFigure 3

AI summary

The invention is directed towards methods and compositions for identifying the presence of surfactants in water. The invention is quite superior over the prior art because it can form a colorful complex in half the time, avoid the need for difficult separation steps, use a safer solvent, and avoid the formation of messy foam. The invention involves adding to the water a cobalt thiocyanate reagent, pre-prepared from a cobalt salt and a thiocyanate salt, which forms a colorful complex with the surfactant. Chloroform is then added to the water. The cobalt reagent causes the virtually all of the surfactant to form a colored complex which rapidly migrates into the chloroform and prevents the surfactant from foaming. Once in the chloroform, a UV-vis spectrometer can easily and precisely identify the type and amount of surfactant that was in the water.