Surfactant-Free Antibody-Drug Conjugate Formulation

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Solution Overview

Problem

Current pharmaceutical formulations of antibodies and antibody-drug conjugates (ADCs), particularly those targeting AXL, face stability issues due to degradation, aggregation, and the need for surfactants like polysorbate, which can be toxic and lead to unstable products.

Innovation Solution

Development of lyophilized and aqueous formulations for anti-AXL antibodies and ADCs that are stable without surfactants, using buffers, non-reducing sugars, and bulking agents like mannitol to maintain stability during storage and transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If surfactants like polysorbate are used in antibody and ADC formulations to reduce aggregation and adsorption, then the stability of the antibody is improved, but the toxicity increases and the product becomes less stable due to oxidation and hydrogen peroxide formation

Engineering Contradiction:
ImprovestabilityVSAvoidtoxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes surfactants from the formulation entirely, replacing them with alternative stabilizing agents such as amino acids (e.g., histidine, arginine) and sugars. This extraction of the harmful component (surfactant) eliminates the source of oxidation and toxicity while maintaining stability through the alternative agents.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces amino acids and sugars as intermediary substances that mediate between the antibody and the environment. These intermediaries protect the antibody from aggregation and adsorption without the harmful oxidative effects of surfactants, acting as benign mediators in the formulation system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If surfactants are used in ADC formulations to prevent aggregation, then the physical stability is improved, but the chemical stability deteriorates due to oxidation of the antibody molecule

Engineering Contradiction:
Improvephysical stabilityVSAvoidchemical stability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent converts the potential harm of oxidation into a benefit by using reducing agents (e.g., cysteine, glutathione) in the formulation. These agents scavenge any oxidizing species before they can damage the antibody, effectively converting the harmful oxidative environment into a protective reducing environment that maintains both physical and chemical stability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the chemical parameters of the formulation by adjusting pH, ionic strength, and redox potential through the selection of specific buffers and additives. These parameter changes create an environment that prevents both aggregation (physical instability) and oxidation (chemical instability) simultaneously.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If drug conjugation is performed on antibodies to create ADCs, then the therapeutic potency is improved, but the stability of the antibody structure deteriorates due to destabilization of the CH2 domain

Engineering Contradiction:
Improvetherapeutic potencyVSAvoidstructural stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies prior cushioning by including stabilizing agents (amino acids, sugars, and reducing agents) in the formulation before the ADC is subjected to storage or transport conditions. These agents pre-establish a protective environment that compensates for the inherent structural instability introduced by drug conjugation, preventing degradation before it can occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulations provide stable, surfactant-free solutions that maintain the integrity of anti-AXL antibodies and ADCs, reducing degradation and aggregation, thus enhancing their efficacy and safety for cancer therapy.

Implementation Method 1

it was discovered that mannitol, which functions efficiently as a bulking agent for AXL-ADCs, functions efficiently as a stabilizer for the corresponding anti-AXL antibody

Methodology Applied
Scientific EffectStabilizer effect:

Implementation Method 2

The present inventors have discovered lyophilized formulations of anti-AXL antibody-drug conjugates

Methodology Applied
Scientific EffectLyophilization: Freeze Drying

Data Source

PatentUS12115227B2Formulation for antibody and drug conjugate thereof
Publication Date: 2024.10.15 GENMAB AS
  • US12115227B2 patent drawing
  • US12115227B2 patent drawing
  • US12115227B2 patent drawing

AI summary

Disclosed herein are surfactant free antibody and antibody-drug-conjugate (ADC) formulations for anti-AXL antibodies and ADCs, including aqueous formulations, lyophilized formulations, and reconstituted formulations, as well as related processes and uses. The formulations are particularly suitable for an anti-AXL ADC based on an auristatin or DM1 derivative or other similarly hydrophobic drugs. Some formulations comprise histidine and mannitol.