Surge Protection Circuit with Segmented Parallel Branches

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Solution Overview

Problem

Existing protection circuits against overvoltages fail to simultaneously provide resistance to voltages greater than several times the voltage resistance of a single transistor, while maintaining low series resistance and fast response time, especially during steep voltage fronts like lightning strikes.

Innovation Solution

A protection circuit with a current limiting circuit and multiple current control modules, each comprising field-effect transistors and resistors, connected in series and controlled by reference voltage generators to distribute overvoltage evenly across multiple transistors, ensuring balanced voltage distribution and current limitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If multiple transistors are connected in series to increase voltage withstand, then the voltage resistance is improved, but the series resistance increases and energy dissipation becomes excessive

Engineering Contradiction:
Improvevoltage withstandVSAvoidenergy dissipation
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The protection circuit divides the voltage protection function into multiple stages, each handling a specific voltage range. Instead of using one high-voltage transistor or series connection, the circuit segments the protection into multiple parallel branches with different trigger voltages, where each branch independently handles overvoltage events within its specific range, avoiding the need for series connections and reducing total series resistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each protection branch is designed with specific local characteristics - different trigger voltages and current limits - to handle specific overvoltage scenarios. The first branch triggers at a lower voltage threshold while the second branch triggers at a higher voltage threshold, allowing each component to operate optimally within its designed voltage range rather than requiring all components to handle the full voltage range.

Inventive Principle:
Principle #3Local quality

2Strength

If multiple transistors are connected in series to withstand higher overvoltages, then the voltage resistance is improved, but the response time increases due to parasitic capacitances

Engineering Contradiction:
Improvevoltage withstandVSAvoidresponse time
Core Design Contradiction:
StrengthVSSpeed

Solution Approach 1:

The protection function is segmented into multiple independent parallel branches rather than series connections. Each branch has its own transistor with controlled parasitic capacitance, and the branches operate independently. This segmentation eliminates the cumulative parasitic capacitance problem of series connections while maintaining the ability to withstand high overvoltages through voltage distribution across parallel paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protection circuit is designed with pre-configured trigger thresholds and pre-charged capacitors ready to activate immediately upon overvoltage detection. The balancing circuits and reference voltage generators are continuously monitoring and prepared, allowing the protection mechanism to respond instantly without the delay of charging parasitic capacitances that would occur in series-connected transistor configurations.

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If varistors are used to dissipate overvoltage energy, then the energy dissipation capability is improved, but the component lifetime is reduced due to limited durability under high energy disturbances

Engineering Contradiction:
Improveenergy dissipationVSAvoidcomponent lifetime
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The invention extracts the energy dissipation function from the primary protection path by using parallel branches that divert excess voltage away from the main circuit. Instead of relying on varistors to absorb all energy, the circuit extracts harmful voltage excursions through controlled conduction in parallel branches, significantly reducing the energy burden on any single component and extending overall system lifetime.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The protection circuit uses multiple transistors configured in parallel branches with different trigger voltages, where each transistor is designed to handle specific overvoltage events. This approach replaces expensive, limited-life varistors with more durable transistors that can be selectively activated. The system accepts that individual transistors may need replacement but designs the overall system for extended operational life through redundancy and distributed stress.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Strength

If a combination of transistors and varistors is used to protect against overvoltages, then the voltage withstand is improved, but the device complexity increases due to constraints on simultaneous response of active components

Engineering Contradiction:
Improvevoltage withstandVSAvoidcircuit complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The invention merges the voltage detection, current limiting, and protection functions into a unified parallel-branch architecture. Instead of separate varistor and transistor circuits that must coordinate, the design combines these functions into integrated branches where reference voltage generators, balancing circuits, and transistors work together in each branch independently. This merging eliminates the coordination complexity of mixed transistor-varistor systems while maintaining high voltage withstand capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each parallel branch is designed as a multi-functional unit that simultaneously performs voltage detection, current limiting, and overvoltage diversion. The balancing circuits and reference voltage generators enable each branch to independently sense voltage conditions, regulate current flow, and activate protection when needed. This universal design eliminates the need for separate specialized components for each function, reducing overall circuit complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively withstands high overvoltages up to several kV with minimal energy dissipation and extended service life, maintaining low series resistance and rapid response times, thus protecting electrical loads from damage.

Implementation Method 1

a current limiting circuit, connected to the output, said limitation circuit being arranged to limit the electric current passing through it

Methodology Applied
Scientific EffectField-effect transistor operation: Conduction (electrical)

Implementation Method 2

the first balancing circuit being arranged to control the first circuit current control so that the first voltage is substantially equal to the first reference voltage

Methodology Applied
Scientific EffectVoltage balancing: Electric Field

Implementation Method 3

a first series resistor connected between the gate and the source of the first field effect transistor

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3537551B1Circuit for protection against voltage surges and electrical appliance comprising at least one such protection circuit
Publication Date: 2021.11.03 SCHNEIDER ELECTRIC IND SAS
  • EP3537551B1 patent drawingFigure 1~2
  • EP3537551B1 patent drawingFigure 3~4
  • EP3537551B1 patent drawingFigure 5

AI summary

The invention relates to a protection circuit (1) for connection between an electrical power source (2) and a surge-sensitive device (3). The invention comprises a current-limiting circuit (10) and a current-controlling circuit (21) connected in series, a reference voltage generator circuit (13) providing a reference voltage (Vref1), and a balancing circuit (22) for controlling the current-controlling circuit (21) so that the voltage at a connection point (25) between the current-limiting circuit (10) and the current-controlling circuit (21) is substantially equal to the reference voltage (Vref1). The invention also relates to an electrical measuring or power supply device comprising at least one such surge protection circuit (1).