Surge Tank Bottom Surface Geometry for Engine Water Hammer Prevention

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Solution Overview

Problem

In multi-cylinder engines, condensed water accumulated in the surge tank can cause uneven distribution and lead to a water hammer phenomenon when introduced into the combustion chamber, affecting engine durability and performance.

Innovation Solution

The air intake passage structure is designed with a surge tank bottom surface positioned closer to the upstream end of independent passages, and an inclined surface to guide condensed water evenly to all cylinders, reducing channel length variations and flow rate differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the upstream passage is connected to the central portion of the surge tank in the cylinder array direction, then the condensed water can be reliably guided into the combustion chamber, but the flow of gas is weakened for the cylinders positioned on the outer side due to relative extension of the channel length

Engineering Contradiction:
Improvecondensed water guidanceVSAvoidgas flow rate
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent connects the upstream passage to a specific local position on the surge tank bottom surface that is optimized for each engine layout. This local connection point is positioned to balance two requirements: it is close enough to the outer cylinders to maintain short channel lengths for adequate gas flow, yet positioned to utilize gravity for condensed water drainage. The local quality of the connection position is tailored to the specific engine configuration rather than using a universal central connection point.

Inventive Principle:
Principle #3Local quality

2Speed

If the channel length from the surge tank to the outer cylinders is extended, then the gas flow to outer cylinders is maintained, but the condensed water guidance becomes less reliable

Engineering Contradiction:
Improvegas flow rateVSAvoidcondensed water guidance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent positions the upstream passage connection point on the bottom surface of the surge tank such that condensed water can flow to all cylinders with approximately equal ease. By placing the connection on the bottom surface rather than at the center, the system creates an equipotential condition for water drainage - gravity provides equal driving force for water to reach any cylinder regardless of position. This eliminates the need for outer cylinders to have longer channel lengths, maintaining both gas flow performance and water guidance reliability.

Inventive Principle:
Principle #12Equipotentiality

3Quantity of substance

If the surge tank bottom surface is positioned below the lower surface at the upstream end of independent passages, then condensed water accumulates on the bottom surface, but the channel length to outer cylinders increases

Engineering Contradiction:
Improvecondensed water accumulationVSAvoidchannel length
Core Design Contradiction:
Quantity of substanceVSLength of stationary object

Solution Approach 1:

The patent changes the dimensional approach by positioning the upstream passage connection on the bottom surface of the surge tank rather than at the center in the cylinder array direction. This dimensional repositioning allows condensed water to accumulate on the bottom surface for reliable drainage while simultaneously maintaining short channel lengths to outer cylinders. The connection point is located at the intersection of the bottom surface and the vertical direction, creating a three-dimensional optimization that resolves the conflict between water accumulation and channel length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures balanced guidance of condensed water to each cylinder, preventing water hammer and enhancing engine durability by stabilizing the in-cylinder state across all cylinders.

Implementation Method 1

A bottom surface of the surge tank has such a shape that, in a vehicle-mounted state, the bottom surface is positioned below a lower surface at an upstream end of each of the plurality of independent passages and comes closer to the lower surface at the upstream end of each of the plurality of independent passages in a vertical direction farther away from a connected portion between the surge tank and the upstream passage in a cylinder array direction

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

an inclined surface to guide condensed water evenly to all cylinders

Methodology Applied
Scientific EffectGravitational flow: Gravitation

Data Source

PatentUS11047350B2Air intake passage structure for multi-cylinder engine
Publication Date: 2021.06.29 MAZDA MOTOR CORP
  • US11047350B2 patent drawing
  • US11047350B2 patent drawing
  • US11047350B2 patent drawing

AI summary

A bottom surface of a surge tank has such a shape that, in a vehicle-mounted state, the bottom surface is positioned below a lower surface at an upstream end of each of a plurality of independent passages and comes closer to the lower surface at the upstream end of each of the plurality of independent passages in a vertical direction farther away from a connected portion between the surge tank and a third passage in a cylinder array direction.