Surgical Instrument Actuation Sensing for Precise Stapling Stroke

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Solution Overview

Problem

Existing surgical instruments face challenges in accurately determining the position and movement of actuation members during stapling and cutting operations, leading to potential damage and inefficiencies due to system backlash, wear, and variations in mechanical components.

Innovation Solution

The implementation of a sensing system utilizing stretchable optical waveguides and Hall Effect sensors to monitor the displacement and movement of actuation members, allowing for real-time adjustments and corrections to ensure precise control of the stapling and cutting functions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional mechanical linkages are used to transmit actuation force, then the device structure is simple, but positioning accuracy deteriorates due to backlash and wear

Engineering Contradiction:
Improveposition detection accuracyVSAvoidsensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical linkages with a sensing system comprising optical waveguides and Hall Effect sensors to detect actuation member position. This substitution eliminates mechanical backlash and wear that degrade positioning accuracy, while the added sensing components provide precise real-time position data for control feedback.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a feedback control system where Hall Effect sensors continuously monitor actuation member position and feed this information to a control circuit. The control circuit uses this feedback to adjust actuation parameters in real-time, compensating for any positioning deviations and ensuring accurate stapling and cutting operations.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If fixed actuation stroke is used, then the device operation is simple, but adaptability deteriorates when encountering tissue variations

Engineering Contradiction:
Improveadaptation to tissue variationsVSAvoidoperation simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent transitions from a fixed actuation stroke to a dynamic, adjustable actuation stroke. The control circuit modifies the actuation stroke length based on real-time position feedback from Hall Effect sensors and detected tissue properties, allowing the system to adapt to varying tissue thicknesses and densities while maintaining operational simplicity through automated control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the actuation stroke parameter dynamically based on detected tissue characteristics. The control circuit adjusts stroke length, speed, and other parameters in real-time according to feedback from position sensors and tissue property detection, enabling the system to optimize performance for different tissue types without requiring manual intervention.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If real-time position monitoring is implemented, then reliability is improved, but energy consumption increases

Engineering Contradiction:
Improveoperational reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent uses optical waveguides and Hall Effect sensors for position monitoring, which consume significantly less energy compared to traditional mechanical sensing methods. The optical waveguide transmits light signals for position detection without requiring high power consumption, while Hall Effect sensors provide precise magnetic field-based position measurement with low energy requirements, thereby maintaining reliability while minimizing energy usage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the accuracy and reliability of surgical instruments by dynamically adjusting the actuation strokes based on sensed parameters, reducing the risk of damage and improving operational efficiency.

Implementation Method 1

a sensing system utilizing stretchable optical waveguides and Hall Effect sensors to monitor the displacement and movement of actuation members

Methodology Applied
Scientific EffectOptical waveguide: Waveguide (optics)

Implementation Method 2

a sensing system utilizing stretchable optical waveguides and Hall Effect sensors to monitor the displacement and movement of actuation members

Methodology Applied
Scientific EffectHall Effect: Hall Effect

Data Source

PatentEP3845140B1Surgical instrument comprising an adjustment system
Publication Date: 2025.11.12 ETHICON INC
  • EP3845140B1 patent drawingFigure 1~2
  • EP3845140B1 patent drawingFigure 3
  • EP3845140B1 patent drawingFigure 4~6

AI summary

A surgical instrument comprising an adjustment system is disclosed.