Surgical Actuator Force Feedback and Variable Clamping Control

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Solution Overview

Problem

Electrically-powered surgical devices lack haptic feedback, impairing the user's ability to assess surgical functions such as cutting operations and clamping forces, compared to mechanically-powered devices.

Innovation Solution

A surgical system with a control system that variably controls clamping force and ultrasonic blade vibrations, including multiple control modes for clamping, treating, and articulating, to enhance tissue treatment and reduce tissue sticking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If electrically-powered motors are used to actuate articulating features, then device automation and precision are improved, but haptic feedback capability deteriorates

Engineering Contradiction:
Improvedevice actuationVSAvoidhaptic feedback
Core Design Contradiction:
Extent of automationVSLoss of information

Solution Approach 1:

The patent implements force feedback through the actuator to provide the user with haptic information about tissue characteristics and cutting progress. The control system monitors surgical parameters and translates them into tactile feedback forces that the user can feel through the actuator, thereby recovering the haptic feedback capability that was lost through electrification.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If variable clamping force control is implemented, then tissue treatment precision is improved, but device complexity increases

Engineering Contradiction:
Improvetissue treatment precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs dynamic control of clamping force that adapts during the surgical procedure. The control system adjusts the clamping force in real-time based on tissue response and surgical progress, transitioning from a static fixed-force approach to a dynamic variable-force approach that optimizes tissue treatment while managing device complexity through intelligent control algorithms.

Inventive Principle:
Principle #15Dynamics

3Productivity

If ultrasonic vibrations are transmitted at high amplitude, then cutting efficiency is improved, but tissue sticking increases

Engineering Contradiction:
Improvecutting efficiencyVSAvoidtissue sticking
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent utilizes periodic modulation of ultrasonic vibration amplitude during the cutting process. By varying the amplitude in a periodic manner rather than maintaining a constant high amplitude, the system achieves efficient cutting while periodically reducing the amplitude to prevent tissue adhesion to the blade surface, thereby eliminating the harmful sticking effect.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved haptic feedback and control over tissue treatment, ensuring precise cutting and coagulation while preventing tissue sticking and clamp pad damage.

Implementation Method 1

transmission of ultrasonic vibrations to the ultrasonic blade to coagulate and/or cut the tissue

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 2

coagulate and/or cut the tissue

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10925682B2Electrically-powered surgical systems employing variable compression during treatment
Publication Date: 2021.02.23 CILAG GMBH INTERNATIONAL
  • US10925682B2 patent drawing
  • US10925682B2 patent drawing
  • US10925682B2 patent drawing

AI summary

Surgical systems and methods are provided for controlling actuation and movement of various surgical devices.