Surgical Actuator Handle Segmentation for Precision

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Solution Overview

Problem

Current surgical tools with mutually-opposing handle parts face challenges in precision and ergonomics, leading to errors and complications during procedures like aneurysm clipping, due to difficulty in holding the tool steady while operating the end effector, restricted visibility, and clip slippage issues.

Innovation Solution

An actuator handle design with a body part gripped by the user's hand and a single-finger operable actuating member that moves linearly to actuate the end effector, combined with a Scott-Russell linkage mechanism for force transmission, allowing precise control and minimal disturbance, and a surgical clip with resilient biasing and ball-and-socket engagement fixtures for secure deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mutually-opposing handle parts are used to support the tool, then the tool can be held steady, but the handle parts obstruct the surgeon's view and make precise operation difficult

Engineering Contradiction:
Improvesurgical precisionVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The handle is segmented into a stationary body part and a movable actuating member. The body part provides stable support while the actuating member can be moved independently by a single finger to operate the end effector, eliminating the need to move the entire handle and improving both stability and ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A coupling component acts as an intermediary between the actuating member and the end effector, transmitting force from the actuating member to the end effector. This allows precise control of the end effector through a small, easily movable actuating member while maintaining the stability of the body part.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If mutually-opposing handle parts are moved together or apart to operate the end effector, then the end effector can be actuated, but the tool cannot be held steady simultaneously

Engineering Contradiction:
Improveease of actuationVSAvoidsurgical precision
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The handle is divided into a stationary body part for stable support and a movable actuating member for operation. This segmentation allows the surgeon to hold the body part steady with one hand while using a finger to move the actuating member for precise end effector control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The traditional mechanical system requiring two-handed operation of mutually-opposing handle parts is replaced with a single-finger actuating member that moves linearly or rotarily. This substitution enables one-handed operation with the other hand free to stabilize the tool, improving both ease of actuation and surgical precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If traditional handle design is used, then the structure is simple, but visibility of the surgical site is restricted

Engineering Contradiction:
Improvehandle structureVSAvoidvisibility
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

Instead of having the surgeon look through or around the traditional mutually-opposing handle parts, the actuating member is positioned alongside the body part in a configuration that clears the surgical field of view. The single-finger actuation mechanism allows the surgeon to operate the end effector without the handle obstructing the view of the surgical site.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances precision and control during surgical procedures, reduces the risk of errors and complications, and improves visibility by allowing steady tool handling and secure clip placement, especially in complex aneurysm surgeries.

Implementation Method 1

one or more coupling components coupled to the actuating member, for mechanically transmitting motive force from the actuating member to the end effector upon movement of the actuating member between the first and second positions by the user in use

Methodology Applied
Scientific EffectMechanical Force Transmission: Mechanical Force

Implementation Method 2

the actuating member may be resiliently biased into the first position

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20230277192A1Actuator handle for surgical tools
Publication Date: 2023.09.07 IMPERIAL COLLEGE INNVOATIONS LTD
  • US20230277192A1 patent drawing
  • US20230277192A1 patent drawing
  • US20230277192A1 patent drawing

AI summary

An actuator handle for a hand-held surgical tool, the actuator handle comprising: a body part adapted to be gripped by a user's hand, the body part having an end effector mounted or mountable thereon; an actuating member alongside the body part and arranged to be operably moveable by a single finger of the said hand, in a substantially linear manner between first and second positions relative to the body part, for actuating the end effector in use; and one or more coupling components coupled to the actuating member, for mechanically transmitting motive force from the actuating member to the end effector upon movement of the actuating member between the first and second positions by the user in use. A surgical clip, for example for use in aneurysm clipping, is also provided, the clip comprising: first and second clipping arms that are mutually openable and closable; biasing means arranged to resiliently bias the first and second clipping arms into a closed configuration; and first and second engagement fixtures respectively coupled to the first and second clipping arms and arranged such that first and second gripping arms of a complementary surgical clip deployment tool can grip the clip and open the clipping arms by applying a lateral force to the first and second engagement fixtures; wherein each of the first and second engagement fixtures comprises at least part of a ball or at least part of a loop or cup, with which each of the arms of said surgical clip deployment tool can engage in a substantially ball-and-socket manner.