Surgical Robot Adapter Stopper for Rotation Restriction

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Solution Overview

Problem

Existing adapters for mounting surgical instruments on robot arms face challenges in minimizing bulkiness and complexity while preventing the dragging of the driving transmission member by the driving unit, as they require additional internal structures to restrict rotation.

Innovation Solution

An adapter set with a stopper that restricts the rotation of the driving transmission member before the driving unit engages, allowing for a simpler design that suppresses dragging without the need for extra internal structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If teeth are provided on the retractor plate and disk to prevent dragging around, then the disk can be stopped when dragged, but the adapter structure becomes more complex and bulky

Engineering Contradiction:
Improvereliable engagement between driving unit and diskVSAvoidcomplexity and bulkiness of adapter structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rotation restricting function is extracted from the adapter's internal structure and implemented by a separate stopper member. The stopper is mounted on the adapter body but functions as an independent component that can be easily removed, thereby preventing the disk from being dragged around without requiring complex internal tooth structures within the adapter itself.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A stopper member is introduced as an intermediary component between the driving unit and the disk. The stopper includes a rotation restricting part that physically prevents the disk from rotating when the driving unit accidentally engages with it, thereby solving the dragging problem without modifying the adapter's internal structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a stopper is mounted on the adapter to restrict rotation, then dragging around is suppressed, but the adapter requires additional mounting and removal steps

Engineering Contradiction:
Improvesuppression of dragging aroundVSAvoidease of mounting and removing stopper
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The stopper is designed as a dynamic component that can be easily mounted and removed from the adapter. The stopper includes a mounting hole that allows it to be attached to the adapter body, and it can be quickly removed when the surgical instrument is mounted, adapting to different operational states without permanent installation.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the stopper is removed after driving unit engagement, then the disk can rotate freely for driving the surgical instrument, but the engagement process becomes more time-consuming

Engineering Contradiction:
Improvefree rotation of disk for driving surgical instrumentVSAvoidtime for mounting and removing stopper
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The stopper is pre-mounted on the adapter before the surgical instrument is attached to the robot arm. This preliminary action ensures that the disk cannot be dragged around during the initial engagement of the driving unit, and the stopper is subsequently removed in a single quick motion to enable free rotation for instrument operation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11723731B2Adapter set, adapter, and method of mounting surgical instrument on robot arm through adapter
Publication Date: 2023.08.15 MEDICAROID CORP
  • US11723731B2 patent drawing
  • US11723731B2 patent drawing
  • US11723731B2 patent drawing

AI summary

An adapter set is provided with an adapter placed between a robot arm and a surgical instrument, and a stopper mounted on the adapter. The stopper includes a rotation restricting part configured to restrict a rotation of a driving transmission member of the adapter. The driving transmission member includes a first member that includes an engaging depressed part configured to fit together with a driven member of the surgical instrument and another engaging depressed part that is provided separately from the engaging depressed part and is configured to fit together with the rotation restricting part of the stopper, and a second member that includes an engaging depressed part configured to fit together with a driving member. The stopper is configured to be removed from the adapter after the driving member fits together with the second member of the adapter.