Surgical Adaptor Angulation Module Spinal Alignment

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Solution Overview

Problem

Current surgical methods for correcting spinal disorders, such as degenerative disc disease and kyphosis, face challenges in efficiently manipulating vertebral tissue for precise alignment and stabilization, particularly in achieving desired angles and maintaining corrections during procedures like ligamentotaxy and interbody fusion.

Innovation Solution

A surgical system comprising a surgical adaptor with an arm and expandable sleeve that engages with a fastener and surgical instrument, allowing for adjustable angulation and manipulation of vertebral tissue, including a compressor/distractor mechanism for parallel distraction or compression, and an angulation module for precise vertebral angle correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional spinal implants are used for vertebral manipulation, then basic stabilization is achieved, but precise alignment and angulation control are insufficient

Engineering Contradiction:
Improvevertebral alignment precisionVSAvoidmanipulation capability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The adaptor serves as an intermediary component between the implant support and surgical instruments. It includes an arm with a longitudinal member engageable with the implant support and a transverse member with a recess for the spinal rod, enabling precise angular adjustment and transmission of manipulation forces to the vertebral tissue while maintaining stable connection

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system enables dynamic adjustment of vertebral alignment through the angulation module and rotatable arm mechanism. The adaptor allows real-time modification of angles and positions during surgery, transforming static implant supports into dynamically adjustable manipulation tools for achieving precise vertebral alignment

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If fixed-angle implants are used, then structural stability is achieved, but ability to correct various spinal deformities is limited

Engineering Contradiction:
Improvedeformity correction capabilityVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system is segmented into modular components: implant supports fixed in vertebral tissue, adaptors with rotatable arms for angular adjustment, angulation modules for precise angle control, and surgical instruments for manipulation. This segmentation allows each component to perform its specific function while enabling versatile correction of different spinal deformities through combination and adjustment

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adaptor design with its arm structure, transverse member recess, and engagement mechanisms serves multiple functions: connecting implant supports to surgical instruments, providing angular adjustment capability, maintaining structural stability during manipulation, and enabling correction of various spinal deformities. This multi-functionality reduces the need for multiple specialized devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If manual manipulation methods are used, then surgical simplicity is maintained, but precision and control during manipulation are insufficient

Engineering Contradiction:
Improvevertebral correction precisionVSAvoidsurgical procedure complexity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The system replaces manual manipulation with a controlled mechanical system consisting of the adaptor, angulation module, and surgical instruments. The angulation module provides precise angular control through mechanical adjustment mechanisms, while the adaptor's arm and recess structure enable accurate positioning and transmission of forces, replacing imprecise manual techniques with controlled mechanical manipulation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3582704B1Surgical system
Publication Date: 2023.12.13 WARSAW ORTHOPEDIC INC
  • EP3582704B1 patent drawingFigure 1
  • EP3582704B1 patent drawingFigure 2~3
  • EP3582704B1 patent drawingFigure 3A

AI summary

A surgical system includes a first implant support that is engageable with a receiver of a first fastener having a shaft fixed with vertebral tissue. At least one adaptor includes a first adaptor extending longitudinally along and being engageable with the first implant support. The first adaptor is oriented to releasably engage a surgical instrument to distract and/or compress the vertebral tissue. An angulation module is connected to at least one of the first adaptor, the first implant support and the surgical instrument. Surgical instruments, constructs, implants and methods are disclosed.