Surgical Applicator for Pushing Suture Button Through Tissue

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In reconstructive surgeries, particularly for small joints like hallux valgus correction and lisfranc ligament repair, it is difficult to pass a suture-button construct through drilled holes due to the challenge of pulling the needle and attached suture/button construct, and achieving proper positioning of buttons is also problematic.

Innovation Solution

A surgical applicator designed to securely engage a suture/button construct, allowing the button to be pushed through tissue or bone tunnels instead of being pulled, using a mechanism where the suture is wrapped around a securing device on the handle, facilitating accurate placement without the need for needle-assisted pulling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a needle is used to pull the suture/button construct through a drilled hole, then the construct can be inserted through tissue, but the pulling process becomes difficult in certain circumstances such as hallux valgus correction and lisfranc ligament repair

Engineering Contradiction:
Improveease of inserting suture/button constructVSAvoiddifficulty of pulling needle through tissue
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Instead of pulling the suture/button construct through the drilled hole using a needle as in conventional methods, the invention inverts the approach by pushing the construct through the hole using a specialized applicator device. This reversal of the force direction eliminates the difficulty of pulling through tight or difficult-to-reach anatomical locations while maintaining effective insertion capability

Inventive Principle:
Principle #13The other way round (Inversion)

2Manufacturing precision

If the suture/button construct is pulled through using a needle, then the button can be positioned, but proper positioning becomes difficult in certain circumstances

Engineering Contradiction:
Improvepositioning accuracy of buttonVSAvoiddifficulty of positioning button
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The invention introduces an intermediary applicator device that facilitates precise button positioning. This mediator device includes features such as a tapered tip for smooth insertion, a flared distal end for stable positioning, and a longitudinal groove that guides the suture/button construct, thereby achieving accurate positioning without the difficulties associated with needle-based methods

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP2014241B1Applicator for suture/button construct
Publication Date: 2014.07.02 ARTHREX INC
  • EP2014241B1 patent drawingFigure 1
  • EP2014241B1 patent drawingFigure 2~3
  • EP2014241B1 patent drawingFigure 4(a)~4(c)

AI summary

An applicator (50) designed to securely engage a button (71, 81, 82) of the suture/button construct (70, 80). The button of the suture/button construct is securely engaged by the shaft (1) of the applicator. The suture (88) from the button may be wrapped around a securing device (4) (for example, a rod or bolt) located on or within the handle (2). The applicator with the secured button is introduced into the tissue (for example, soft tissue or a bone tunnel) and the button is passed through the tissue.