Surgical Position Calibration Using Geometric Pattern Plate

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Solution Overview

Problem

Current surgical position calibration methods for augmented and mixed reality in computer-assisted surgery are inefficient, requiring complex steps and prolonged processes to establish accurate spatial relationships between surgical instruments and patient sites.

Innovation Solution

A method involving a calibration plate with geometric patterns under a C-ARM machine, generating 2D and 3D image maps, and using a translation matrix formula to create a spatial variation image for precise alignment of surgical instruments with surgical sites, combined with image overlay software for real-time guidance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional surgical position calibration methods are used, then accurate spatial relationships can be established, but the process takes prolonged time and requires complex steps

Engineering Contradiction:
Improvespatial relationship accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The calibration plate with pre-defined geometric patterns is prepared in advance, allowing the calibration process to start immediately without requiring complex real-time calculations or multiple reference points to be established during the procedure

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A calibration plate serving as an intermediary object is introduced between the C-ARM machine and the surgical site. This plate contains geometric patterns that facilitate rapid and accurate establishment of spatial relationships without requiring direct complex interactions between imaging equipment and surgical instruments

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If traditional calibration methods with multiple marks and references are used, then positioning accuracy is maintained, but the device complexity and operation difficulty increase

Engineering Contradiction:
Improveinstrument positioning accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The calibration system is segmented into a standardized calibration plate with geometric patterns that can be independently used with different C-ARM machines and surgical instruments. This segmentation allows the complex calibration task to be broken down into simple, repeatable steps

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The calibration method changes from using multiple physical marks and manual reference point establishment to using geometric patterns with defined mathematical properties. This parameter change enables automated detection and calculation, reducing both device complexity and operational difficulty

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If extensive C-ARM imaging is performed for calibration, then accurate 3D spatial mapping is achieved, but X-ray radiation exposure increases

Engineering Contradiction:
Improve3D spatial mapping accuracyVSAvoidX-ray radiation exposure
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The calibration plate is imaged and processed in advance to create the 3D spatial map before the actual surgical procedure begins. This preliminary action reduces the need for repeated C-ARM imaging during surgery, thereby minimizing radiation exposure to both patients and surgical staff

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Instead of performing comprehensive imaging of the entire surgical site multiple times, the method uses partial imaging focused on the calibration plate with geometric patterns. This partial action provides sufficient data for accurate 3D mapping while significantly reducing the total radiation dose

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly reduces operation time, minimizes X-ray radiation exposure, and enhances the accuracy of surgical instrument positioning, facilitating more precise and efficient surgical procedures.

Implementation Method 1

placing a calibration plate under a C-ARM machine to take a plurality of C-ARM images

Methodology Applied
Scientific EffectX-ray: X-Ray

Data Source

PatentUS11406346B2Surgical position calibration method
Publication Date: 2022.08.09 TAIWAN MAIN ORTHOPAEDIC BIOTECH CO LTD
  • US11406346B2 patent drawing
  • US11406346B2 patent drawing
  • US11406346B2 patent drawing

AI summary

A surgical position calibration method for getting the augmented and mixed reality of a surgical instrument includes the following steps: placing a calibration plate under a C-ARM to take C-ARM images, with the calibration plate provided with geometric patterns; inputting the C-ARM images into a computer to make 2D image maps; finding the center point of each geometric pattern on the calibration plate; defining a first reference calibration point; finding the distance between the center point of each other geometric pattern and the first reference calibration point to set up a translation matrix formula to form a 3D space image map; placing a surgical instrument at any position above the calibration plate; using the translation matrix formula generating a spatial variation image for the displacement of the surgical instrument; and forming a new spatial variation image.