Surgical Compression Gauge for Tissue Thickness Control

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Solution Overview

Problem

Current surgical stapler instruments lack a means to consistently control tissue compression, leading to inadequate hemostasis and potential tissue damage due to the inability to accurately select the appropriate staple cartridge, especially in tissues with varying thickness or unknown mechanical properties.

Innovation Solution

A surgical device with a compression gauge cartridge and force transducer assembly that allows for consistent tissue compression to a predetermined thickness and measurement of reactionary load, aiding in the selection of the optimal staple cartridge by comparing the measured load to known optimal values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a standardized set of staple cartridges with fixed gap distances is used, then the device complexity is reduced and ease of operation is improved, but the manufacturing precision of tissue compression is insufficient leading to non-uniform compression

Engineering Contradiction:
Improveease of staple cartridge selectionVSAvoidprecision of tissue compression
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent introduces adjustable gap distance parameters between the staple cartridge and anvil, allowing the compression thickness to be varied according to tissue requirements. This enables precise control over compression parameters while maintaining ease of operation through standardized adjustment mechanisms.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention transforms the static, fixed gap distance design into a dynamic system where the gap distance can be adjusted during operation. This allows the compression parameters to adapt to different tissue types and thicknesses, improving manufacturing precision without significantly increasing operational complexity.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the gap distance between staple cartridge and anvil is fixed, then the device complexity is reduced, but the reliability of achieving adequate hemostasis is compromised due to inability to control compression force

Engineering Contradiction:
Improvecomplexity of compression control mechanismVSAvoidreliability of hemostasis achievement
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements adjustable compression parameters including gap distance and compression force, allowing optimization of hemostasis reliability for different tissue conditions. The system maintains reasonable device complexity through standardized adjustment mechanisms and pre-set parameter options.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention incorporates feedback mechanisms that allow the operator to assess compression adequacy and adjust parameters accordingly. This feedback loop ensures reliable hemostasis achievement by enabling real-time optimization of compression force based on actual tissue response.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If standardized staple cartridges with discrete staple heights are used, then the ease of manufacture is improved, but the measurement precision of tissue compression is insufficient for tissues with varying thickness

Engineering Contradiction:
Improveease of staple cartridge productionVSAvoidprecision of tissue thickness measurement
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent introduces adjustable compression parameters that can be fine-tuned to match specific tissue thickness requirements. This maintains ease of manufacture through standardized component design while achieving precise measurement and control of tissue compression for varying tissue thicknesses.

Inventive Principle:
Principle #35Parameter changes

4Strength

If the jaw members are designed to be structurally rigid, then the strength is improved, but the manufacturing precision of uniform tissue compression deteriorates due to deflection under reactionary load

Engineering Contradiction:
Improvestrength of jaw membersVSAvoiduniformity of tissue compression
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The patent introduces adjustable gap distance parameters that compensate for jaw member deflection under load. By allowing adjustment of the initial gap distance, the system maintains uniform tissue compression across the stapling surface while preserving the structural strength and rigidity of the jaw members.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise tissue compression and accurate selection of staple cartridges, reducing the risk of under- or over-compression, thereby improving hemostasis and minimizing tissue damage.

Implementation Method 1

A surgical device with a compression gauge cartridge and force transducer assembly that allows for consistent tissue compression to a predetermined thickness and measurement of reactionary load

Methodology Applied
Scientific EffectForce transduction: Force

Data Source

PatentUS11284894B2Device and method for assisting selection of surgical staple height
Publication Date: 2022.03.29 PARK CHUL HI
  • US11284894B2 patent drawing
  • US11284894B2 patent drawing
  • US11284894B2 patent drawing

AI summary

A surgical compression gauge instrument comprising a compression gauge jaw member and an anvil jaw member for measuring a reactionary force from tissue captured and compressed to a predetermined gap distance between the two jaw members is disclosed herein. The compression gauge jaw member comprises a force gauge assembly for measuring the tissue reactionary force, and a spacer assembly for holding the two jaw members at a predetermined gap distance, which comprises an adjustable spacer member and a stopper for providing a positive stop to the adjustable spacer member. The spacer assembly is configured to selectively adjust the gap distance between the two jaw members.